Jade green Mk2 Golf GTI 16v - project

Jade green Mk2 Golf GTI 16v - project

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Discussion

C70R

17,596 posts

106 months

Wednesday 24th November 2021
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SHutchinson said:
As a bare minimum I'll upgrade the factory fit speakers and the wiring. Might run a small amp plus something to make a bit of extra bass but I barely listen to music when I drive as it it. I'm definitely fitting a retro 90's headunit though.
I always felt like these were a nice 'retro' compromise for not much cash: https://www.continental-automotive.com/en-gl/Truck...

I've you've got a bit more to throw at the solution, then Blaupunkt are making some lovely stuff with a 90s lilt.

SHutchinson

Original Poster:

2,042 posts

186 months

Wednesday 24th November 2021
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I had the day off work so I spent a few hours on the car today. Removing the windscreen makes it really easy to get at the front speakers!!



I should probably fix this while the windscreen is out.



On a positive note, the cost per use of my windscreen wiper arm removal tool has improved!


PistonBroker

2,427 posts

228 months

Wednesday 24th November 2021
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SHutchinson said:
In the olden days this project would have been uneconomical . . .
Yup. I sold my 170k miles 89G Jade Green 8v for £100 when it failed its MOT in 2002 and bought an 90H 405 GRDT instead. The Golf cost me £725 six months earlier.

Alas, looks to have been off the road over a decade now.

Ah well, we can't keep them all!

SHutchinson

Original Poster:

2,042 posts

186 months

Thursday 25th November 2021
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PistonBroker said:
Yup. I sold my 170k miles 89G Jade Green 8v for £100 when it failed its MOT in 2002 and bought an 90H 405 GRDT instead. The Golf cost me £725 six months earlier.

Alas, looks to have been off the road over a decade now.

Ah well, we can't keep them all!
Ah you should have mentioned it, I'd have given you £200!! Haha. These things were pretty disposable for a while. I traded a black Mk2 in for a Satin Red poverty spec 1.8 LS Vectra! I ended up owning about 6 or 7 Vectras over the years and had plenty of fun at events and club runs all over the UK and Europe, but it was still a stupid decision!

ScottJB

321 posts

145 months

Sunday 28th November 2021
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Enjoyable read and nice work to date.

In for future updates.

Its Just Adz

14,266 posts

211 months

Sunday 28th November 2021
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I had a jade green MK2 2.0 16v years ago, was great fun and quick. Shame nothing worked on it.

SHutchinson

Original Poster:

2,042 posts

186 months

Friday 3rd December 2021
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Big step. Dash is out. Needed to happen so I can get in to weld up that scuttle panel/screen surround.

Very little complexity to cars of this age. Every piece of foam and insulation has either crumbled to dust or needs replacing.



Still having fun though.

SHutchinson

Original Poster:

2,042 posts

186 months

Tuesday 14th December 2021
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Getting the shell stripped down ready to go on a rollover jig. Managed to get every bolt cleanly out of the rear beam. I’ll replace them all but I wanted to avoid cutting and/or drilling bolts out. The passenger side pivot joint bolt snapped but it just meant I could push it out.



Spent a minute tidying the rust off the floor and having a sit down.


Getting there slowly. Doing it the right way rather than rushing it.

The rear beam seems okay. I’ll send that off to the blasters and see what it comes back like. Still a long way from bolting shiny bits back on.

_Mja_

2,202 posts

177 months

Tuesday 14th December 2021
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Looking good and great progress. What's the plan for the beam after sandblasting? I am in a similar place with mine but unsure about powdercoating.

SHutchinson

Original Poster:

2,042 posts

186 months

Tuesday 14th December 2021
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_Mja_ said:
Looking good and great progress. What's the plan for the beam after sandblasting? I am in a similar place with mine but unsure about powdercoating.
I’ll probably get this powder coated, found a place locally that does it. Hopefully it’ll last another 33 years.

Court_S

13,134 posts

179 months

Tuesday 14th December 2021
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Good work again and fair okay for doing it yourself. This will be lovely when it’s finished.

Bobberoo

39,010 posts

100 months

Wednesday 15th December 2021
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Still following this, was in from the start, excellent work!!

macp

4,066 posts

185 months

Saturday 18th December 2021
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As an old dub fan im loving this OP.

Mikebentley

6,206 posts

142 months

Saturday 18th December 2021
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That rear beam looks like it has barnacles on it. Ahoy there.

SHutchinson

Original Poster:

2,042 posts

186 months

Monday 20th December 2021
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Time to see just how good this Kurust really is. I’m expecting that to be all good steel next time I open the garage door. That’s how it works, right?





I’ll make the outer piece before chopping the inner skin out and knocking that up. I’m a bit wary of cutting them both out at the same time in case the window frame droops. Not that there’s any good metal keeping it together I suppose.

SHutchinson

Original Poster:

2,042 posts

186 months

Sunday 26th December 2021
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Had an hour in the garage so started to mock up the patch panels for the inner and outer window frame. For a first go in 1.2mm steel that’s looking ok. Definitely workable I think.

I’m going to buy some 1.0mm steel, maybe 0.9mm and see if it’s a closer match for the original panel.






I got a shrinker/stretcher for Xmas to make some curved pieces but I managed to snap it on the first try.

SHutchinson

Original Poster:

2,042 posts

186 months

Tuesday 28th December 2021
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Another 10 minutes in the garage and the metal is a little closer to where it needs to be.



gary71

1,977 posts

181 months

Tuesday 28th December 2021
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Coming on smile Tricky to get those radii in the right place,

Julian Thompson

2,549 posts

240 months

Tuesday 28th December 2021
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SHutchinson said:
Time to see just how good this Kurust really is. I’m expecting that to be all good steel next time I open the garage door. That’s how it works, right?





I’ll make the outer piece before chopping the inner skin out and knocking that up. I’m a bit wary of cutting them both out at the same time in case the window frame droops. Not that there’s any good metal keeping it together I suppose.
Great work.

Might i introduce you to the wonders of “evaporust”.

It’s a non toxic, non acid product that you can bath parts in. It doesn’t turn the rust to oxide like Kurust. It actually dissolves the rust. Depending on how much rust is there it can take a few days, but here is an example. This part had NO treatment or buffing - straight out of the bath.





And this disc, again, straight soak:






Paul S4

1,186 posts

212 months

Wednesday 29th December 2021
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That stuff seems too good to be true...!
Almost as good as that new vapour blaster kit that the chap on M539 Restorations on youTube has ..!!