My '72 911T

Author
Discussion

Penelope Stopit

11,209 posts

111 months

Wednesday 9th December 2020
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Ok then

Love 911s

Nice job

Are you changing the wiring harness, modifying it or fitting the original back in?

gary71

Original Poster:

1,977 posts

181 months

Wednesday 9th December 2020
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Penelope Stopit said:
Are you changing the wiring harness, modifying it or fitting the original back in?
Original going back in, but with new fuse boxes as the originals are those horrible ‘euro’ fuses that just corrode and stop working.

I hate wiring so have kind of stopped that job for now and will get done live when I put it back in.
Not looking forward to it! smile

Penelope Stopit

11,209 posts

111 months

Wednesday 9th December 2020
quotequote all
gary71 said:
Penelope Stopit said:
Are you changing the wiring harness, modifying it or fitting the original back in?
Original going back in, but with new fuse boxes as the originals are those horrible ‘euro’ fuses that just corrode and stop working.

I hate wiring so have kind of stopped that job for now and will get done live when I put it back in.
Not looking forward to it! smile
The job always looks worse than it is, all those wires here, there and everywhere. Work on the theory....what comes out must go back in

Them were the days, wires burning out before the fuse would blow

Should be ok with fitting the original loom back in, if you're stuck on something feel free to ask

As your changing the fusebox it might be worthwhile looking at the possibility of adding a relay or two to improve a few circuits

How many fuses does the original fusebox hold?

Got this bookmarked

gary71

Original Poster:

1,977 posts

181 months

Wednesday 9th December 2020
quotequote all
Agreed, I’m planning to make an overlay harness for the headlights so the switch is only doing low current. I’ve integrated a few parts, like the heated screen wiring and my amp power, into the harness and bound it all together to make it neat.

Dermot O'Logical

2,632 posts

131 months

Wednesday 9th December 2020
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This thread continues to deliver, thank you, OP.

Perhaps you could re-title it? Something like: "How to build a 911 from scratch"?

Carry on the good work!

Penelope Stopit

11,209 posts

111 months

Thursday 10th December 2020
quotequote all
gary71 said:
Agreed, I’m planning to make an overlay harness for the headlights so the switch is only doing low current. I’ve integrated a few parts, like the heated screen wiring and my amp power, into the harness and bound it all together to make it neat.
Nice, good thinking

1602Mark

16,217 posts

175 months

Thursday 10th December 2020
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Dermot O'Logical said:
Perhaps you could re-title it? Something like: "How to build a 911 from scratch"?

Carry on the good work!
+1

Have learned more about 911 from this thread than any other I've read.

gary71

Original Poster:

1,977 posts

181 months

Wednesday 16th December 2020
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It’s on plan for Xmas... road trip on the 23rd smile

Pics soon. It’s coming together!

gary71

Original Poster:

1,977 posts

181 months

Thursday 17th December 2020
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Well. This is a slightly frightening picture. But it's all in good cause smile


gary71

Original Poster:

1,977 posts

181 months

Thursday 17th December 2020
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Inner sills fully welded:




Swiftly followed by the outers:

gary71

Original Poster:

1,977 posts

181 months

Thursday 17th December 2020
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But before we get too carried away with the outside, let's jump back a few days to the torsion bar, inner longit and ARB mount:




Lovely isn't it. When you remember where it came from smile

B'stard Child

28,509 posts

248 months

Thursday 17th December 2020
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I'm confused..................

I thought you had already stuck it on a jig to make sure it was straight before welding it up??

Or is this playing catch up from then??

gary71

Original Poster:

1,977 posts

181 months

Thursday 17th December 2020
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Some epoxy precedes the next big step:


You might notice these photos aren't entirely in sequence but you get the idea smile

For me the panel that makes a 911 is that line from door over the quarter and into the lights.
Hence asking Barry to finish my car rather than me practicing A surface welding on it






B'stard Child

28,509 posts

248 months

Thursday 17th December 2020
quotequote all
gary71 said:
You might notice these photos aren't entirely in sequence but you get the idea smile

For me the panel that makes a 911 is that line from door over the quarter and into the lights.
Hence asking Barry to finish my car rather than me practicing A surface welding on it
Ignore me - catch up and someone else is doing the final welding with it on a jig

gary71

Original Poster:

1,977 posts

181 months

Thursday 17th December 2020
quotequote all
And the money shots:






LHS is in progress today. Final lead work and fettling to go during the early part of next then it's done. Xmas road trip on the 23rd to collect.

So whilst I'm supposed to be having Xmas dinner I'm going to be planning painting and next steps in my head!

gary71

Original Poster:

1,977 posts

181 months

Thursday 17th December 2020
quotequote all
B'stard Child said:
I'm confused..................

I thought you had already stuck it on a jig to make sure it was straight before welding it up??

Or is this playing catch up from then??
Not a silly question at all smile

Barry put it on the jig straight away to get a feel for it's shape. Then as it was pretty straight it came off to do the repairs to the tube on a rollover jig, then it goes back on before the inner panels under the tube are (firmly) tacked in position. Then off again for finish welding of that area. Then on again for a (sideways) alignment pull and welding of the rear Xmbr.

It then stays on the jig for all the panel work, sill welding etc. There will be one last return to the rollover jig to complete some underside welding then it's done.

Another reason I'm not doing it smile

Bogsye

391 posts

154 months

Thursday 17th December 2020
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That's looking really sharp on many levels. The shut lines look superb - great effort that you've put in, and thank you for documenting the journey so far.

This is most definitely motivating me to crack on with one of my projects.

Brian

1602Mark

16,217 posts

175 months

Friday 18th December 2020
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It's looking great and so nice to see all your hard graft paying off.

gary71

Original Poster:

1,977 posts

181 months

Friday 18th December 2020
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Bogsye said:
That's looking really sharp on many levels. The shut lines look superb - great effort that you've put in, and thank you for documenting the journey so far.

This is most definitely motivating me to crack on with one of my projects.

Brian
Those gaps are his trade mark, definitely better than factory. For context he spent about 16 hours adjusting the LHS of the car (outer sill/quarter/door/wing) before he’s happy to touch it with a welder. Some lead will be used as per the factory to finish it up.

Obviously he’s ended up chasing gaps around the car across the bonnet and engine lid to get a balance which is a painful iterative process but so worth it in the end.

I just need to make sure it all goes back in the same place after paint now I know all the solid bits are in the right place. smile

Gallons Per Mile

1,924 posts

109 months

Friday 18th December 2020
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That's some fantastic quality of work there. It looks incredible and it's not even painted yet. I dread to think how big the hole in your bank account will be though! Completely worth it by the looks of things smile