Fiesta ST MK7.5 Track car

Fiesta ST MK7.5 Track car

Author
Discussion

kaveney

Original Poster:

1,320 posts

159 months

Monday 10th June 2019
quotequote all
It is a great track but my one go round ended in the below to our last track car .

A forgiving track it is not .



alex98uk said:
I'd really love to try combe. It's the closest circuit to me here in Bristol... but funnily enough, it's the only track in the UK that my insurer (A-Plan) won't cover! I guess it's the speed and lack of run off that does it.

WCZ

10,570 posts

196 months

Monday 10th June 2019
quotequote all
the mr230 is bad value for money for what it is and is no more reliable then the other tuners equivalent

kaveney

Original Poster:

1,320 posts

159 months

Tuesday 11th June 2019
quotequote all
Small update

I have changes the stock Ford spark plugs for a one grade cooler unit and gapped the new units to 0.6mm as advised for a hybrid turbo set up .





Old and new unit






kaveney

Original Poster:

1,320 posts

159 months

Friday 14th June 2019
quotequote all
Another small update as i changed over the gearbox oil for some fresh stuff .



I still have loads to do but it is getting there bit by bit .

Kind Regards

alex98uk

245 posts

75 months

Friday 14th June 2019
quotequote all
kaveney said:
Another small update as i changed over the gearbox oil for some fresh stuff .



I still have loads to do but it is getting there bit by bit .

Kind Regards
How much did you put in? I read somewhere that it should be around 1.7L... but other places (i.e. Ford documentation) it says that measurement is actually taken at about 20mm below the fill port.

For me, I used the latter measurement and it took a full 2L of Syntrans. However, it was noticeably better than whatever they had refilled the box with after putting my diff in.

kaveney

Original Poster:

1,320 posts

159 months

Monday 17th June 2019
quotequote all
Yes 2L i got through and is an easy job .

Kind Regards

alex98uk said:
How much did you put in? I read somewhere that it should be around 1.7L... but other places (i.e. Ford documentation) it says that measurement is actually taken at about 20mm below the fill port.

For me, I used the latter measurement and it took a full 2L of Syntrans. However, it was noticeably better than whatever they had refilled the box with after putting my diff in.

kaveney

Original Poster:

1,320 posts

159 months

Tuesday 18th June 2019
quotequote all
Another part installed yesterday .


With the car on axle stands i got round to removing the front bumper and other bits in order to fit some new parts to the car .





I have then remover the sump from the car and given this a clean and removed the old gasket .








Then i have installed the Pro Alloy baffled sump that should stop any oil starvation on track .








And installed











Then the sump cover back on with new gasket






kaveney

Original Poster:

1,320 posts

159 months

Wednesday 19th June 2019
quotequote all
Next job is to upgrade the cooling system .


First easy ( or not so with the dam clips on the lower rear hose ) task is to swap over the OEM radiator hoses .


New MTC motorsport hose





Old and new





And installed



Cambs_Stuart

2,921 posts

86 months

Wednesday 19th June 2019
quotequote all
Really impressively thorough job.

kaveney

Original Poster:

1,320 posts

159 months

Friday 21st June 2019
quotequote all
Lots more still to go smile

Cambs_Stuart said:
Really impressively thorough job.

kaveney

Original Poster:

1,320 posts

159 months

Friday 21st June 2019
quotequote all
Yesterday i set about changing the thermostat to a Mishimoto racing unit .


As the car will be on track 95 % of the time upgrading the cooling system i feel is a good idea .

The stock Ford thermostat opens at 97c and the Mishimoto unit opens at a lower 71c allowing the coolant to flow through the engine earlier .

Removing the thermostat housing is not that easy as you need to remove the alternator , drive belt and AC compressor .





Removed thermostat housing









New Mishimoto thermostat






New and old unit





And installed with new gaskets



kaveney

Original Poster:

1,320 posts

159 months

Monday 24th June 2019
quotequote all
At the weekend i finished off the final bits to upgrading the cooling system .

With the MTC coolant pipes and Mishimoto racing thermostat all installed it was on to the radiator .

The stock radiator is fine for road use and may be ok on track but like all bits on the car i feel that an upgrade is a good plan .


I went for the Mountune unit as this still fits on the stock mounts and keeps the OEM fan set up .

The Mountune unit is a CSF unit that has a triple-pass flow core and B-Tube technology that gives a 10% reduction in peek temperatures .











Old OEM unit vs the Mountune unit and the Mountune is around an inch thicker than the stock unit .








Then some fresh coolant





And to finish off some Mishimoto liquid chill



kaveney

Original Poster:

1,320 posts

159 months

Thursday 27th June 2019
quotequote all
Next up i have installed the BC racing coilovers .


The car has been running the Mountune club sport shocks and springs but i want more adjustability in the suspension .


I have got the BC racing BR-RA units that have Pillowball Top Mount and camber adjustment as well as shock stiffness .





Front BC units








Rear BC units











Mountune units removed





Playing around with the camber on the front units i will be looking to run -2 / -3 camber at the front





Front BC units installed




Rear BC units installed


kaveney

Original Poster:

1,320 posts

159 months

Monday 1st July 2019
quotequote all
Small update

I will be looking to install a big AP racing brake kit and have done some prep work fr this .

First is to remove the brake dust cover as i will be looking to get more air flow to the discs using cool air ducts .

OEM brake dust cover




And removed



kaveney

Original Poster:

1,320 posts

159 months

Tuesday 2nd July 2019
quotequote all
As i will be running the stock OEM Ford Fiesta ST wheels i need to run spacers on the front for clearance .


I will need 20mm front spacers and have got some Eibach pro 20mm spacers .








And test fitted with out the brake disc just to see how it will all fit together .




Next will be to fit the AP racing big brake kit to the front .

alex98uk

245 posts

75 months

Tuesday 2nd July 2019
quotequote all
Any risk of the stock wheels rubbing fenders with 20mm spacers? Seems like it could be tight?

kaveney

Original Poster:

1,320 posts

159 months

Tuesday 2nd July 2019
quotequote all
20mm on stock wheels i am told is fine and i can dial stock ride height on the BC coilovers so should not have any problems .

alex98uk said:
Any risk of the stock wheels rubbing fenders with 20mm spacers? Seems like it could be tight?

kaveney

Original Poster:

1,320 posts

159 months

Friday 5th July 2019
quotequote all
The car is now starting to get there but i still have a lot do get done before August as i am looking to do the cars first track day at Castle Combe and then look to head to Spa in September .


The next job done was to fit an Airtec 13 row oil cooler and thermostat housing to keep oil temps in check .








As im running the Airtec stage 3 intercooler the Airtec oil cooler mounts to this with the fixing plate .








Test fitting the oil pipes .





PTFE tape





OEM oil cooler removed








Oil pipes and oil cooler installed





thermostat housing and pipes installed with pipe fixing brackets



kaveney

Original Poster:

1,320 posts

159 months

Monday 8th July 2019
quotequote all
Next part done is new oil and filter .

Stock Ford oil filter and the stock oil is a 5W20 or 5W30 grade but as the car is going to be on track for most of its life i have gone with a thicker 5W40 grade to give more protection on track .



Just looking at Spa in September / October and its all sold out so i might head back to the Nurburgring or look to do 3-4 days in the UK this year .

kaveney

Original Poster:

1,320 posts

159 months

Tuesday 9th July 2019
quotequote all
Im starting to get there i think after having the car in the garage up on axle stands for the last 2 months im getting close to getting the car back on the road and then on track for the first time .

Next job now done was to upgrade the front braking system as the stock system is good for road use and still ok running 300 + BHP on the road but overheats on track part due to the smaller OEM discs not being able to deal with the extra heat .

The stock front brakes are a single piston set up with 278mm discs .





I have got a new AP racing set up that i have replaced the stock front OEM brakes with that improve braking power and combat any heat issues .

The new caliper is a AP racing 4 pot set up .











And next to the stock OEM unit





Adapter alloy brackets








and some thread lock just to be safe .





The front discs are a 2 piece 330mm size with a floating disc and J hook set up


|https://thumbsnap.com/J2xdcf4J[/url]








Stock OEM vs new








And installed











New Hell braided brake lines to replace Mountune longer units





Pagid RS29 pads





Stock and OEM front pads vs new Pagid RS29 pads





[url]





Some fresh Motul RBF 660 brake fluid





And all installed