I bought the best Tesla Model 3 rival you'll get for £400...

I bought the best Tesla Model 3 rival you'll get for £400...

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Toaster Pilot

Original Poster:

14,624 posts

160 months

Thursday 28th May 2020
quotequote all
OK, the similarities with end at "electric powered" and "has four wheels" but I bring to you the £400 electric car.

It's a 2008 Aixam Mega City+ Electric!



Much more at home with a 400cc Kubota diesel engine fitted, this little Aixam has 12 lead acid batteries powering an electric motor. I'm lead to believe the top speed is around 30mph and the range around 30 miles, although it's a little too buggered at the moment to find that out for sure.....

The front bumper not being fitted tells a tale - it's an abandoned project that tested the resolve of the previous owner until his breaking point.

I believe the main problem lies with the battery charger - previous owner tried to hook up an alternative aftermarket unit for charging but this didn't succeed, leading him to consider that there may be an issue with one or more of the batteries. I intend to do some diagnosis of the condition of the batteries and try to restore the factory charging circuit to full health rather than going further down the aftermarket route (although I am also having naughty thoughts about some modern lithium batteries from something like a Leaf..... but that's an expensive route)

Instruments are inoperative at the moment however it had 8,000 miles on the clock at it's last MOT.

Video overview here:



Can't wait to get stuck into it - first foray into EV and boy, what a terrible one to start with biggrin

Edited by Toaster Pilot on Tuesday 11th May 23:00

Toaster Pilot

Original Poster:

14,624 posts

160 months

Thursday 28th May 2020
quotequote all
The Dictator said:
Appropriate user name :-)

What are your plans if/when you get it up and running? 30mph is going to be a bit dangerous, unless it is only to be used in a city perhaps?
I’ll try to commute in it but I’ll need to go the long way round to avoid dual carriageways hehe

I would love to modernise the drivetrain but you’ll spend many times the initial £400 doing that!

Toaster Pilot

Original Poster:

14,624 posts

160 months

Thursday 28th May 2020
quotequote all
Let’s get it working-ish first before I “improve” the aesthetics biggrin.

Interesting stuff regarding battery modules though, if the lead acid batteries are indeed kippered they might need to be upgraded.....

Toaster Pilot

Original Poster:

14,624 posts

160 months

Friday 29th May 2020
quotequote all
Dav72D said:
Very interesting project. All you need now is the battery from a model 3 and you've got the ultimate sleeper electric car.
A better battery will make it run longer - the crappy motor will still see a 30-40mph top speed biggrin

Toaster Pilot

Original Poster:

14,624 posts

160 months

Friday 29th May 2020
quotequote all
More photos - working a lot this week so not going to have much chance to delve into it I don’t think




Toaster Pilot

Original Poster:

14,624 posts

160 months

Saturday 30th May 2020
quotequote all
A500leroy said:
i used to have the diesel version ( a heady 50mph could be achieved) wished i kept it to be honest
Wonder how many of these are around - I don’t think the electric version was very popular. Few more van / pick ups around than cars I think

Toaster Pilot

Original Poster:

14,624 posts

160 months

Thursday 4th June 2020
quotequote all
Day off today so I got torn into this

Accessing the batteries wasn’t actually as bad as I’d feared


Each battery is reading around 12.4v. Low on charge but not faulty by any means. They were all replaced in 2015 for a whopping £1200!!

Restored the original Aixam battery charger and wiring today - it starts charging but cuts out. Think I’ll need to send the charger unit to someone for inspection and repair because they’re utterly unobtainable.



Hoping that refurbishing the charger will make it usable again - there are a couple of minor bits it’d need for a MoT but getting it charging properly again is vital to make it even slightly resemble a usable “car”

Toaster Pilot

Original Poster:

14,624 posts

160 months

Saturday 6th June 2020
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brough74 said:
There is one currently on ebay for spares or repairs. Intresting project and watching
Got a link?

Toaster Pilot

Original Poster:

14,624 posts

160 months

Saturday 6th June 2020
quotequote all
brough74 said:
Ive had a look toaster and it must of finished but when i saw it last, it was at £470 so you maybe started something with your project.
Tends to be the kind of money they fetch with knackered batteries it seems. Think I’ve done reasonably well with this one even though it’s a pile of arse.

Toaster Pilot

Original Poster:

14,624 posts

160 months

Wednesday 20th January 2021
quotequote all
Urgh. Not much to report with this.

Charger unit came back refurbished after a long time. Had been extensively tested and seemed to be doing its thing well before it was shipped back to me

Stuck it in and connected it up last weekend - it powered up and then almost instantly.... let the smoke out! frown

It’s heading back for inspection shortly. Balls.

Toaster Pilot

Original Poster:

14,624 posts

160 months

Tuesday 11th May 2021
quotequote all


It's no longer a pile of bits on the floor of my unit!

Charger came back after another crack at refurbishing it and it runs well now - fans are on constantly but that's no bad thing given heat was what killed it before.

It's only roughly assembled at the moment - bumper is held on mostly with cable ties and prayers... still better panel gaps than a Tesla mind wink

Toaster Pilot

Original Poster:

14,624 posts

160 months

Thursday 13th May 2021
quotequote all

Toaster Pilot

Original Poster:

14,624 posts

160 months

Friday 14th May 2021
quotequote all
Geekman said:
One of the DT technicians at my school used to drive one of these, don't think he was 100% there mentally, which probably explained the choice.
Prerequisite for the job isn’t it? laugh

Toaster Pilot

Original Poster:

14,624 posts

160 months

Friday 14th May 2021
quotequote all
Cambs_Stuart said:
One for the "i never knew they existed" bucket. Good work in getting it going. How much did the charger refurb cost? And how is commuting in it?
Not quite there yet - but getting there hopefully. Charger refurb was sorted for a couple of crates of beer (hence it taking forever - it was well down the priority list!)

Toaster Pilot

Original Poster:

14,624 posts

160 months

Friday 14th May 2021
quotequote all
Cambs_Stuart said:
I just showed this to my son and asked what he thinks about having one as his first car. His response? "you're not funny"
rofl

Toaster Pilot

Original Poster:

14,624 posts

160 months

Friday 14th May 2021
quotequote all
RC1807 said:
Good work, OP!


(Watched a recording of Vintage Voltage last night, the 1602 restoration with a ~120hp electric motor and TONS of batteries installed. That cost a small fortune by conmparison!)
I’d love to put a modern motor and battery setup into it but the cost definitely makes it prohibitive.