Body going back on LS1 Cerb tommorow

Body going back on LS1 Cerb tommorow

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Discussion

Omerta

2,012 posts

253 months

Wednesday 10th September 2008
quotequote all
That supercharger sure looks the business tucked in there!

I'm doing the remote oil filter too, and a mini hi-torque starter motor on the other side. The McLeod scattershield bellhousing is a lot bigger than I thought and squeezing exhaust through is challenging, but doable. Engine mounts will be quite forward to make room for the headers and collectors.

Don

Omerta

2,012 posts

253 months

Wednesday 10th September 2008
quotequote all
If you get a chance to take some more pics of your exhaust Rich I'd like to see how it's routed from the headers and past the bellhousing. I'm planning 4-2-1 with the 2-1 merge happening just behind the bellhousing - frm your pic here it looks like you're going 4-1?

ETA - never mind about the pics, found them the earlier build thread. thumbup

Edited by Omerta on Wednesday 10th September 22:29

M3John

5,974 posts

221 months

Wednesday 10th September 2008
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Wow guys thiis all looks amazing. Keep up the good work thumbup

JensenA

5,671 posts

232 months

Wednesday 10th September 2008
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Great work - i'm impressed (and envious smile) thumbup
Omerta - what is going to be fitted in that 'cut out' where the clutch and brake fluid reservoirs normally go? Thats a pretty substantial, and neat, bit of chopping you've done there.

Omerta

2,012 posts

253 months

Thursday 11th September 2008
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I'd like to say it's part of a master plan.... but it was done very early on when I thought a wide lump of lexus v8 would need more space. Then the plan changed. However, given I don't have any of the original fittings for those areas and it was substantially fire damaged I'm happy we've got plenty of room to play with.

diycerb

Original Poster:

556 posts

233 months

Friday 12th September 2008
quotequote all
Omerta said:
If you get a chance to take some more pics of your exhaust Rich I'd like to see how it's routed from the headers and past the bellhousing. I'm planning 4-2-1 with the 2-1 merge happening just behind the bellhousing - frm your pic here it looks like you're going 4-1?

ETA - never mind about the pics, found them the earlier build thread. thumbup

Edited by Omerta on Wednesday 10th September 22:29
Here's a couple more, still need welding up. Its 3" tube but 2.5" is plenty, I went for 3" just in case I needed to make lots of indentations to clear the gearbox, as it turned out it only required a couple of small indents.



Manifolds,



Its not the best for scavenging effect but good enough as MK 1. smile

Rich.

diycerb

Original Poster:

556 posts

233 months

Sunday 12th October 2008
quotequote all
Here we go then, I've had the week off and made a bit of progress, after battling with fixing some fibre glass around the dash board and messing with the gearbox mount again, I think I've got something to be proud of.

Firstly the brakes, now while some consider theirs to be adequate, my missus recons bigger is better. Still a bit of machining to do as theres only a knats knob between the wheel and caliper.



Big thankyou to CarbonAl and Kia for finishing my bits this week, I just couldn't wait to fit them.



With a big gulp and one eye shut I took a saw to the headlights and cut them out for the conversion pods, this also helps with placing all the ancillaries for the engine.

Beneath the headlights on the near side I've fitted the chargecooler water pump and routed the hoses to the chargecooler rad which sits in front of the coolant rad.

Beneath the offside head lights I've mounted the oil thermostat. All the new hoses were made up by Pirtek, much cheaper than getting a motorsport outlet to do it.

Heres how it looks from the front.



I'm going to lose the front indicators and fit smaller ones into the sidelight holes in the conversion pods, the sidelight will be inside the mainbeam unit. Maybe use the indicator holes for brake cooling in the future.

You can see the chargecooler rad to the left and the soon to be replaced oil cooler on the right, the cone filter fits nicely between the two and I've fitted a power steering cooler behind the oil cooler. Apparently the pumps are prone to seal failure through heat as its bolted directly to the cylinder head.

The induction tube and water pipes and hoses turned up this week from Siliconhoses.com The water pipes were very easy to make up, just 90 deg silicon bends and straight lengths of alley tube. I've fitted them so they all run underneath the F1 panel out of sight.

Induction tube is 4", the gap is for the 85mm MAF then straight into the 98mm throttle body.





Check out that carbon cloud9 Black around the battery terninal is glassfibre so the carbon doesn't short the battery out.





I put the rad back in just to mock everything up for a few pics. I just love that splitter, just hope the suspension settles a bit more, the shocks are as low as they'll go without the springs rattling, theres a bit more weight to add but not much. Do the GAZ settle much?



Next bit is to fit the chargecooler resevoir where the brake master cylinder use to sit and I must remember to finish bolting the body back to the chassis. biggrin

Rich.


BCA

8,635 posts

259 months

Sunday 12th October 2008
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thumbup Nothing more to add, lovely. smile

Omerta

2,012 posts

253 months

Monday 13th October 2008
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Lovely... some blingin' carbon there! thumbup

What/where are the brake discs from?

longbow

1,610 posts

237 months

Monday 13th October 2008
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Awesome works Rich, looks fantastic. I guess all that hard work is really starting to pay off now she's nearly finished. The install looks awesome and I guess with a supercharged LS, there is no ceiling to the power potential now.... Can't wait to see this car in action!!

volospian

494 posts

199 months

Monday 13th October 2008
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Man, that is looking awesome!

Well impressed with the work going on in this thread. I wish I had the room (and money, lol) to do something similar!

matmoxon

5,026 posts

220 months

Monday 13th October 2008
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One word, Awesome clap

Matt

AdeTuono

7,284 posts

229 months

Monday 13th October 2008
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Wish I'd kept mine now! Fantastic job, and looks 'factory'. Fortunately, not TVR factory, but more GM. Hope you never have to change the blower belt though.
Nice to see someone actually doing it off their own back, and not just blaming others for lack of progress. clap

Duke Thrust

1,680 posts

241 months

Monday 13th October 2008
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How do the lights come out?

Just about to do mine, no idea where to start eek

300bhp/ton

41,030 posts

192 months

Monday 13th October 2008
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Wow - that is all I can say.

I love it biggrinbiggrin

Can't wait for some vids and would love to see some performance comparison's against other fast cars wink

diycerb

Original Poster:

556 posts

233 months

Monday 13th October 2008
quotequote all
Thanks for the comments guys, all appreciated.

Still a fair way to go, not looking forward to re-fitting all the interior and less so to cleaning it. frown

Doing it yourself is definetly satisfying but it can get a bit much, the exhaust nearly beat me. Might go for a MKII exhaust if it doesn't work out as I want.

Duke, headlight surrounds are held in with 4, 10mm nuts covered in silicon access is through the panels in the wheel arch. Basically cut everything away to leave yourself about an inch around the edge to mount the pods onto.

Rich.


Dave_M

5,486 posts

226 months

Monday 13th October 2008
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Fantastic clap

Erich Stahler

2,878 posts

272 months

Monday 13th October 2008
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Excellent work Diycerb, really looks the business!
Are the headlight pods GRP or carbon fiber items?

Duke Thrust

1,680 posts

241 months

Tuesday 14th October 2008
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diycerb said:
Thanks for the comments guys, all appreciated.

Still a fair way to go, not looking forward to re-fitting all the interior and less so to cleaning it. frown

Doing it yourself is definetly satisfying but it can get a bit much, the exhaust nearly beat me. Might go for a MKII exhaust if it doesn't work out as I want.

Duke, headlight surrounds are held in with 4, 10mm nuts covered in silicon access is through the panels in the wheel arch. Basically cut everything away to leave yourself about an inch around the edge to mount the pods onto.

Rich.
Ta smile

brogenville

931 posts

203 months

Tuesday 14th October 2008
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diycerb said:
Duke, headlight surrounds are held in with 4, 10mm nuts covered in silicon access is through the panels in the wheel arch.
So are you saing that the original headlight pods are actually held in place by some bolts? Does that mean that the old pods could be removed relativly easily?