Project E34 535i Restoration

Project E34 535i Restoration

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Bogracer

Original Poster:

438 posts

208 months

Thursday 12th July 2012
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derin100 said:
I know! They're amazingly fast cars huh? I sold an E34 530i last year(http://www.bmwclassics.co.uk/1989_BMW_E34_530i_Saloon/index.html ). It was quite a low spec car (so I guess not too many heavy extras to lug around). I knew it felt 'fast' when I was driving it but a good friend of mine (NOT ME!)had it up to a true 150 mph on his GPS...amazing! And that was just a six-cylinder 530 with the official Vmax on one supposedly 'only' 141 mph.

http://www.bmwe34.net/E34main/Other/Models.htm

Interestingly, those figures also show that a 540i is only 0.1s slower 0-60mph than the 3.6L M5...(not that surprising though I guess given the difference in engine size?). But then the difference begins to tell against the 3.8L (i.e 0.5s difference).
I suspect it's the marketing department segmenting out the performance of the models.

Bogracer

Original Poster:

438 posts

208 months

Thursday 12th July 2012
quotequote all
It the delivery and the feeling of involvement in the driving process.

I think the Manual 535i is quoted at 146 MPH. So it looks like the horses are still under the bonnet.

So much so my I have been using the car as my daily driver this summer, racking up 3,000 miles. It really can make rapid cross country progress, with great brakes and sporting yet comfortable suspension - and AC.

I have been driving other marques of the same vintage after reading the road tests of the time, just for fun. I think the nearest for me was a manual Carlton GSI 3000. Everything else was really off the pace, just being O.K rather than excellent.

A friend of a friend builds BMW race engines and cars and we are going to put the car on the rolling road to see what's what and adjust the map. He has built quite a few M30's for racing. The first steps are going to rolling road re-map, some better breathing and exhaust mods then maybe a ported and polished head. Should take the BHP up from 211 BHP to 260 - 280BHP.

I want to keep it looking stock and original and sleeper-ish.

The next stage is perhaps an Eaton Supercharger and Intercooler a really neatly engineered install to look OEM and will preserve the linear qualities of the engine. Which with sensible boost pressure is not stressing the engine should give another 50bhp. I will also have a switch to turn the unit on and off - for the sake of fuel consumption and polar bears.

The developed chassis deserves more power!

Bogracer

Original Poster:

438 posts

208 months

Friday 13th July 2012
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Does anyone know of any e34 M5 3.6 turbine alloys for sale?

Bogracer

Original Poster:

438 posts

208 months

Friday 13th July 2012
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The project is heading towards 'Ronin' replica which was the main reason for buying the car I suppose. It's one of the car chase greats. The cars used were 535i SE and Sports with M Tec turbine alloys. I have got the exhaust note just right.

I have tracked down the locations of the film and one day I might even take the car to Paris to take some pictures. It's all good healthy fun.


Bogracer

Original Poster:

438 posts

208 months

Monday 16th July 2012
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Does anyone think that there is a market for properly renovated and improved 'RONIN' replicas?
I have assembled the right specification Turbo parts to develop reliable stage one 430BHP, Stage 2 550 BHP and stage 3 up to 700 BHP!

Reading up and liaising with my race engine building friends, the M30 is very tough and tuneable even in standard form and they are getting a reputation as the thing to tune across Europe and in the US and they are pasting exotica on the track and big yank V8's on the drag strip. Check YouTube.

Reading up the history on the M30 it can trace it linage back to supercharged aircraft engines. So was originally designed be super tough and suitable for forced induction. The first BMW 'six' was an aircraft engine from 1911!


Thoughts?

Bogracer

Original Poster:

438 posts

208 months

Monday 16th July 2012
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Jobbo said:
Bogracer said:
Does anyone know of any e34 M5 3.6 turbine alloys for sale?
I've been looking for some for my Sport; sadly haven't seen any in the 3 months or so I've had it. I think they'd suit your car better anyway, so I'll let you know if I do find some. Mine might look a bit too much like a fake M5 with them.
Are the hubs different on the e34 M5? Will they just fit straight on?

Cheers,
James

Bogracer

Original Poster:

438 posts

208 months

Monday 16th July 2012
quotequote all
Pretty impressive stuff, can't beat the sound of a hard driven 'big six'

E38Ross said:
There is another car chase in a new film which is absolutely epic, film is called safe house and involves an awesome sounding E32 735i. Have a look at YouTube!

Bogracer

Original Poster:

438 posts

208 months

Monday 16th July 2012
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Johnboy Mac said:
Bogracer said:
Does anyone think that there is a market for properly renovated and improved 'RONIN' replicas?


Thoughts?
If I was interested in going down that road, I think in all honesty I'd buy an original E34 M5, a 3.6 to be exact. Not taking anything away from your car or plans for a t/charger but a fairly standard E34 535iSE or Sport are a nice cars as is, without necessarily spending big money to have a half decent one. Still, I do see & understand the appeal of having an E34 sleeper with 400+BHP.
You are right and perhaps the voice of reason I need. Keep it standard, invest in a real M5.

Bogracer

Original Poster:

438 posts

208 months

Thursday 19th July 2012
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Changing all the under bonnet fuel pipes as there is a persistent niff of fuel, might as well replace the lot in one go when I have the inlet manifold removed. 20 year old rubber.

I am also looking at replacing all the pullies as these are noisy.

Edited by Bogracer on Thursday 19th July 07:14

Bogracer

Original Poster:

438 posts

208 months

Monday 30th July 2012
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My fathers new 535i in 89' had a Blaupunkt Toronto, 72' BMW 2002 Turbo a Blaupunkt push button radio. My 91' 525i tourer a Sony and my current 92' 535i a Sony. My Z3M Coupe and E39 M5 had BMW sound systems (with Harmon Kardon upgrades) my feeling is that a Blaupunkt is the most correct pre-BMW own brand sound systems, and they sit well with the BMW Teutonic interiors?

Bogracer

Original Poster:

438 posts

208 months

Tuesday 31st July 2012
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Looks very smart, it sit much better than these 'pin ball machine' stereos.. Does anyone know of a nice 525 TDS, I have always liked them?

I am in Spain Andelusia mountains and I have hired a Suzuki Jimny, which I dare to say is much better on road and off road than my Land Rover and has averaged 42 MPG. It's only alternative is perhaps a mountain goat! The motoring press slate it, it even fun on zig zag mountain roads. They are wrong. Cheap, fun and tough.

Meanwhile the 535i is having all its engine bay rubber fuel pipes replaced.

Bogracer

Original Poster:

438 posts

208 months

Wednesday 8th August 2012
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An I thought I was the only one!

http://www.carandclassic.co.uk/car/C320374#

Bogracer

Original Poster:

438 posts

208 months

Wednesday 8th August 2012
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Been offered a 142,000 mile 525i TDS to refurb anything to look out for?

Bogracer

Original Poster:

438 posts

208 months

Saturday 11th August 2012
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Next job.

I am after some light grey interior bits?

The rear parcel shelf is full of ripples and the rear door cards have delaminated.

Are there any lurking out there or is there an OEM source in Germany?

I would appreciate your help guys.

Bogracer

Original Poster:

438 posts

208 months

Sunday 12th August 2012
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Now all the mechanical whot-nots have been sorted its now the cosmetic stuff, so often it's the other way round? Thanks for your suggestions greatly appreciated!

Bogracer

Original Poster:

438 posts

208 months

Tuesday 28th August 2012
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Update, fitted a compatable Sony 10 CD for the period Sony ICE - EBay £10!!

Bogracer

Original Poster:

438 posts

208 months

Wednesday 29th August 2012
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Electrical gremlin fix suggestions from the E34 corner!

Happens more often on a damp wet day, the wipers stutter rather than sweep back and forth, the electric windows, sunroof, heated rear screen and A/C stop working. Damp, bad earth, any suggestions as why all these electrics are effected together?

Appreciate your help.

Edited by Bogracer on Wednesday 29th August 20:48

Bogracer

Original Poster:

438 posts

208 months

Thursday 30th August 2012
quotequote all
Leins said:
Excellent, love hearing about period hi-fi being in older cars
I am sure the header unit is origional it exactly the same ICE as my previous 91' touring, before BMW started their own brand ICE?

Bogracer

Original Poster:

438 posts

208 months

Sunday 2nd September 2012
quotequote all
Bogracer said:
Electrical gremlin fix suggestions from the E34 corner!

Happens more often on a damp wet day, the wipers stutter rather than sweep back and forth, the electric windows, sunroof, heated rear screen and A/C stop working. Damp, bad earth, any suggestions as why all these electrics are effected together?

Appreciate your help.

Edited by Bogracer on Wednesday 29th August 20:48
Stripped out the fuse box, cleaned everything and put it back together. Hey all the crazy electrical behaviour has stopped, more luck than judgment!

Bogracer

Original Poster:

438 posts

208 months

Monday 15th October 2012
quotequote all
Update.

Brought some excellent rear door cards, upgrade Alpine speakers to replace the poor factory Nokia units, sourced a compatable 10 shuttle for the origional SONY head unit, sourced a boot liner and a new microfilter, which is a pig of a job to change hence I am sure it's the origional one from the factory, the blower even on full is pretty feeble. The fan only works on full, supposidly I need to replace the 'sword' under the dash.

Getting 28 mpg on the motorway, which is pretty good for an old school big six, still comfortable, smooth and quiet, suprisigly little wind noise.