Oil lines for turbos on 993tt and 996tt - one way valve kit?

Oil lines for turbos on 993tt and 996tt - one way valve kit?

Author
Discussion

verysideways

Original Poster:

10,240 posts

273 months

Monday 19th September 2005
quotequote all
Okay, i know Porsche did this one way oil line valve for the turbo sumps on the 996tt, so that the sump didn't overflow and leak oil into the compressor after engine shutdown.

I also know there are kits available to convert the 993 oil lines to a similar system - anyone know who does them, how much, etc?

Thanks in advance for any information anyone can provide. The only lead i have so far is FVD in Germany.

VS

MOD500

2,686 posts

251 months

Monday 19th September 2005
quotequote all
I think Andial do one, it should come up on a search on Rennlist

sfl993t4

201 posts

242 months

Monday 19th September 2005
quotequote all
I considered this but didn't bother in the end. I think that the Andial lines simply have a different bend to reduce the chance of oil draining back. Apparently the 996tt one-way valves can be fitted but the lines need to be modified. I'd be interested if there's a nice easy solution.

verysideways

Original Poster:

10,240 posts

273 months

Monday 19th September 2005
quotequote all
Seems that RS Tuning and Cargraphic do these kits too, but the FVD kit is the least expensive at 410euros (i think plus VAT and delivery).

As has been said, the Andial kit is just a bent line, so will non alleviate the smoke-on-startup if you run the oil level close the the maximum on the dipstick and/or guage.

As i am about to change the exhausts, now would seem to be the ideal time to do the turbo oil lines also.

VS

ninemeister

1,146 posts

259 months

Monday 19th September 2005
quotequote all
I'll investigate the options here, we have this problem occasionally with DeR's car and this may be the answer, although I suspect that the fundamental cause will be a slightly worn turbo scavenge pump. I'll keep you posted.

burzel

1,084 posts

245 months

Monday 19th September 2005
quotequote all
The word with these valves is dont fit them,all the racers do not.As there have been problems with the one way valves.Rs tuning i dont think, fits them on there race cars,and i know of at least 4 rs tuning engines with none fitted.
Just drain the turbo sump every know and then.If the dry sump tank is slightly overfull,it will drain back quicker aslo.

verysideways

Original Poster:

10,240 posts

273 months

Monday 19th September 2005
quotequote all
Paul,

From what i understand Porsche fitted these one way valves as standard to the 996tt - is this incorrect?

VS

ninemeister

1,146 posts

259 months

Monday 19th September 2005
quotequote all
burzel said:
The word with these valves is dont fit them,all the racers do not.As there have been problems with the one way valves.Rs tuning i dont think, fits them on there race cars,and i know of at least 4 rs tuning engines with none fitted.
Just drain the turbo sump every know and then.If the dry sump tank is slightly overfull,it will drain back quicker aslo.



However, none of the racers phone me up day and night to complain about the smoke filling their garages on start up.......

I'll check out the 996 turbo parts list first.

burzel

1,084 posts

245 months

Monday 19th September 2005
quotequote all
dont know about 996 turbos.
are they differant to the 993 kits.
all i know is that some turbos have failed from lack of oil!when these valves have been fitted on 993 turbos.
I am sure colin will find out for you

tb993tt

2,032 posts

242 months

Monday 19th September 2005
quotequote all
burzel said:
The word with these valves is dont fit them,all the racers do not.As there have been problems with the one way valves.Rs tuning i dont think, fits them on there race cars,and i know of at least 4 rs tuning engines with none fitted.
Just drain the turbo sump every know and then.If the dry sump tank is slightly overfull,it will drain back quicker aslo.

RS Tuning sold me the kit to fit to my engine (built by them) it was expensive at around £900 for the parts, but fancy valves and heat shielding and I understand is newly developed - As Colin says, its not funny when your car is leaving a smoke screen on start up. There doesn't seem to be any pattern to why these engines suddenly suffer from this problem, my engine came back from RS with new turbos and was fine for 3K miles then after an oil and filter change - smoke screen every morning. New, checked out filter and more new oil - still smoke screen
1 expensive valve kit later - cured

verysideways

Original Poster:

10,240 posts

273 months

Wednesday 21st September 2005
quotequote all
Got a response from TurboKraft in the US, they do the 996tt valves plus modified oil lines for the 993tt in a kit, at $350/car plus postage.
They'll do a small discount for 5 or more pieces plus of course the postage is reduced.

If anyone fancies a group buy drop me an e-mail, estimate max £200 per kit all in.

VS

>> Edited by verysideways on Wednesday 21st September 09:14

verysideways

Original Poster:

10,240 posts

273 months

Wednesday 21st September 2005
quotequote all
For those that have asked, it's a relatively straight forward thing to replace once you have taken the rear wheels off and the silencers - so an ideal opportunity to put a sports exhaust on at the same time

Realistically shouldn't be more than three hours, i will do a write up like i did with the dump valves and HIDs when i've done mine. I'm expecting it to take 2 hours.

VS

nel

4,769 posts

242 months

Wednesday 21st September 2005
quotequote all
I'd be interested if fitting the kit solved a problem, but as far as I know I don't have a problem to solve!

If I understand the above correctly, the non-return valve prevents the head of oil in the oil lines from causing gradual leakage through the turbo bearings into the exhaust system? So if this is occurring you get smoke at start-up, hence if you don't get smoke at start-up this kit is not necessary for your car?

If my car does not suffer from the syndrome above, is there any other benefit from fitting this kit?

Thanks

verysideways

Original Poster:

10,240 posts

273 months

Wednesday 21st September 2005
quotequote all
Well, my car suffers this from time to time and there doesn't seem to be any other reason why.
It's definitely worse when the oil level is higher, but other than that i can't spot a pattern.
Once or twice a week - bearing in mind my car is started usually 3/4/5 times a day - i get a puff of smoke on startup. Sometimes if the last journey was short, sometimes not. Sometimes if the last journey was particularly hot, sometimes not.

But if you've never had the smoke-on-startup at all, or if you have but it doesn't bother you, then i wouldn't worry about it.

VS

vic cohen

2,078 posts

241 months

Wednesday 21st September 2005
quotequote all
i hesitate to start this ...............i ve got these valves , on a rebuilt GT2 engine with kk24 s .....filled a Eurostar carriage on start up on journey home from rebuild .................with valves PERFECT .....valves fitted by Steve of Jaz Motorsport........he can do it so ring and ask him if u want to know more .
The engine was rebiult by a well known race engineer who did nt mind filling paddocks round Europe with smoke ...............with the car as it was , i am not sensitive to what people see , but it was ridiculous ............its primarily a road /track day car and beyond crazy without the valves ............

silver993tt

9,064 posts

240 months

Thursday 22nd September 2005
quotequote all
strange, I've had the smoke on start up only once in 18 months of ownership. The car sits for 2-4 weeks without use and no smoke. It then gets used on long journeys across Europe and still no smoke, just the once a few weeks after I bought it

aceparts_com

3,724 posts

242 months

Thursday 22nd September 2005
quotequote all
The only time I've ever had smoke was after my Kent based OPC seviced it, but how were they supposed to know that you shouldn't fill it up to the max when the engine's off? Simply draining a litre of oil was all it took to fix it.

porsche4life

1,164 posts

226 months

Friday 23rd September 2005
quotequote all
Snap, OPC overfilled mine and i had to undue the drain screw at botton of turbo to let the oil out, no smokey after