72 Mustang Mach1 restoration

72 Mustang Mach1 restoration

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croyde

23,036 posts

231 months

Thursday 7th February 2013
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Love these resto threads and lovely work OP.

ZR1cliff

Original Poster:

17,999 posts

250 months

Thursday 7th February 2013
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croyde said:
Love these resto threads and lovely work OP.
Thankyou.

ZR1cliff

Original Poster:

17,999 posts

250 months

Monday 11th February 2013
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Heads up on a deal in Aldi stores, of all places - for those of you who, like me, paint your own parts, head lamp buckets, brackets, etc. Last year I found some ART DECO metal rust protection spray paints in several colours, including silver and black.

These cans are around £3.70 a can and are in their stores at the moment, compared to other brands of £10 a can found at Halfords. Last year I only bought a few cans and they sold out in a few days, they get them in for spring time and are advertised for rust proofing gates etc. This paint covers directly onto metal, one or two coats. Ideal for painting and leaving in the sun to bake hard.

ZR1cliff

Original Poster:

17,999 posts

250 months

Monday 11th February 2013
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Over the weekend I was able to take the fuel tank back off and fit the sender and breather and flexible pipes. Then cover the top in GT85 to protect. I had an old inner tube and cut some rubber to sandwich between tank and body, finally cutting two neater strips the width of the straps and bolting the tank in.





Today I had a spare day and couldn't get out on the car, because of the weather, so tackled the prop shaft. I had rubbed this down last year and spray painted, so today I fitted the new Universal joints and gave the prop shaft another spray coat of paint and silver sprayed the ends.




Gixer

4,463 posts

249 months

Monday 18th February 2013
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Wow you have been busy mate. I must pop round sometime and catch up.

ZR1cliff

Original Poster:

17,999 posts

250 months

Monday 18th February 2013
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Gixer said:
Wow you have been busy mate. I must pop round sometime and catch up.
You're welcome anytime. I hope to do some upkeep on the Z too, as soon as the weather warms up.

ZR1cliff

Original Poster:

17,999 posts

250 months

Tuesday 19th February 2013
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Got some more done this weekend and also made use of the lighter evenings. The prop is now on, as is the exhaust, although I need more hangers for final fixing. Very pleased with how easy the H pipe went on.

I had a delivery from CJ pony parts, mainly small things like hoses and fixing hardware. Put the boot rubber on too and have found it is a little difficult to shut the boot. hopefully that will wear in.

Some parts ordered aren't as you would expect - such as the accelerator cable, no an exact fit with its thicker fixing area, which needed new longer screws.

One major step was fitting the rear spoiler, makes it look like the picture I have in my head.

Also cleaned up the power steering pump and brackets, plus lining up the front bumper and panels.











Edited by ZR1cliff on Tuesday 19th February 19:19

Dr G

15,228 posts

243 months

Friday 22nd February 2013
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Fitting new/refurb/shiny parts is massively satisfying.

Realising the bolts that hold it on look crappy in comparison then dipping/painting/replacing them is a pain in the arse laugh

Keep us updated, following with interest smile

ZR1cliff

Original Poster:

17,999 posts

250 months

Friday 22nd February 2013
quotequote all
Dr G said:
Fitting new/refurb/shiny parts is massively satisfying.

Realising the bolts that hold it on look crappy in comparison then dipping/painting/replacing them is a pain in the arse laugh

Keep us updated, following with interest smile
Will do Dr G. I have several 'states of play' going on in the car - new parts, restored parts I'm happy with and others I can improve on.

I'm replacing old bolts as I go - did the fender bolts recently.

Biggest test recently are the front and rear valances. Both are not originals and are not great fits, so will need persuading slowly and gently into place.

I have a golden rule - if I struggle on anything I leave it and come back to it with a fresh mind. Often works out.

ZR1cliff

Original Poster:

17,999 posts

250 months

Saturday 23rd February 2013
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Spent some hours today going back to the front valance and trying to iron out the ill fitting to the bottom of the wings. Got busy with a round hand file in the holes to both the wing and the front valance. After market valances are poor fitting compared with the originals and knowing what I know now I would have been better off restoring the original. ah well you live and learn.

Afterwards I unwrapped the front spoiler and measure, measure, measure, stand back and look. stand back and look (you get the idea - measure ten times, drill once) It went on well.

Those plastic clamps I got from B&Q came in handy for holding on the spoiler while I measured.



This pic shows how much the holes had to be filed out.


ZR1cliff

Original Poster:

17,999 posts

250 months

Sunday 24th February 2013
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Worked on the rear valance and rear bumper today. The new bumper brackets only had so much play in them, so it was out with the file again to elongate the holes in the brackets, to help line the new bumper up.

The one on the right has been done, compared with the stock hole on the left.



Once done the rear bumper lined up easier. Also fitted the original flip open petrol cap.



Then it was back to the front to set about setting the bumper up. These can be very time consuming as they never go as you want and with several bolts at different angles, it's trial and error till you jugle from one end to the next.





The paint shop thankfully put a beaker of the paint they used to paint the car, in the boot. Handy for touch ups for the odd couple of scratches



Edited by ZR1cliff on Sunday 24th February 19:30

ZR1cliff

Original Poster:

17,999 posts

250 months

Monday 4th March 2013
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For the past week I've been out after work and the weekend (lucky the missus is busy with cake making biggrin ) working mainly on the front end. My apologies for the quality of some of the photos, all done with my mobile.

Again some time consuming hours lining up the front grille and setting up the headlamp buckets. At first it's a mishmash of using new parts, restored parts and some old parts that need replacing. However once i've got it all working and in place I can make another small list (mainly new fixings) and get on to America for them to be delivered.


ZR1cliff

Original Poster:

17,999 posts

250 months

Monday 4th March 2013
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Have also been working on the brake lines. When I dismantled the old rusty brake lines, I took them apart in sections, and kept all the clips and grommets in place on the corrosponding parts and then stored them in the roof space out of the way in my work shop. I kept all the clip screws by screwing them back in the holes they came from. This way, with the new brake lines and offering them up to the old parts, it saved time working out where everything went.

I bought a complete set of 72 Mach1 brake pipes as a kit. I am fixing them loosely in place to see how it all goes together and once satisfied I will then 'final fix' all the pipes. The kit is stainless steel and is meant to be a right sod to make air tight? Or so I've heard.

Part of the kit. Some parts are already on the car from before the engine and trans were fitted.



Edited by ZR1cliff on Monday 4th March 20:34

ZR1cliff

Original Poster:

17,999 posts

250 months

Monday 4th March 2013
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Also got stuck into the front brakes, with new rotors, Bearings, calipers and fixings.

Before I replaced the front brakes.



Everything ready to go on. Copper grease and bearing grease at the ready.



And after. Poor quality pic. I left the brake pads out until just before she's ready to move under her own power.




Gixer

4,463 posts

249 months

Monday 4th March 2013
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Coming along nicely. Good to see you yesterday mate

Cleveland351

314 posts

144 months

Tuesday 5th March 2013
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I'm enjoying seeing this, coming along very nicely ZR1cliff

ZR1cliff

Original Poster:

17,999 posts

250 months

Tuesday 5th March 2013
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Gixer said:
Coming along nicely. Good to see you yesterday mate
Good to see Kerenza and yourself too Brett. Glad you approve of the patio aswell biggrin

That part arrived today too.

ZR1cliff

Original Poster:

17,999 posts

250 months

Tuesday 5th March 2013
quotequote all
Cleveland351 said:
I'm enjoying seeing this, coming along very nicely ZR1cliff
With a name like that you must share a mutual interest in the same type of cars

Cheers.

Cleveland351

314 posts

144 months

Tuesday 5th March 2013
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ZR1cliff said:
With a name like that you must share a mutual interest in the same type of cars

Cheers.
Yes, I have a '73 Mach 1,
I've always liked the 71-73's

ZR1cliff

Original Poster:

17,999 posts

250 months

Tuesday 5th March 2013
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Cleveland351 said:
Yes, I have a '73 Mach 1,
I've always liked the 71-73's
Excellent! I think our shape is an aquired taste.