accident repair - use of filler okay?

accident repair - use of filler okay?

Author
Discussion

budgie smuggler

Original Poster:

5,407 posts

160 months

Tuesday 5th July 2011
quotequote all
Had some damage to my rear quarter panel.

Insurance appointed body shop phoned and said they would knock the dent out and smooth with filler. Is there any problem with this? (have to assume it'll be done to a good standard at this point)

Here's the damage for reference, as well as the visible damage on the pic, the whole panel is lifted about half and inch relative to the boot lid:


Just seems a bit shoddy to me. Also I thought those panels would be galvanised. The scratches are fairly deep into the metal, will it not mean that it's prone to corrosion in the future?

Sorry for the tedious subject matter, this fooking car is jinxed. Had it 6 months, damaged 6 times whilst parked up. Fat fking hippocrockopigs squeezing their fat arses past, smacking it with the metal corners on their burberry-innit bags or driving their stty 25 year old transit vans into it then not admitting liability rage

blueg33

36,148 posts

225 months

Tuesday 5th July 2011
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Does the car have a corrosion warranty? If so is the body shop approved by the manufacturer?

I would ask those two questions first.

budgie smuggler

Original Poster:

5,407 posts

160 months

Tuesday 5th July 2011
quotequote all
Thanks. No, they aren't approved as such, although they warranty the repair work corrosion free for 5 years. Not sure the manufacturer warranty is worth anything really.

I'm more concerned about the repair itself really; does the filler last well or will it cause problems 10 years down the line?

Squiggs

1,520 posts

156 months

Tuesday 5th July 2011
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budgie smuggler said:
Thanks. No, they aren't approved as such, although they warranty the repair work corrosion free for 5 years. Not sure the manufacturer warranty is worth anything really.

I'm more concerned about the repair itself really; does the filler last well or will it cause problems 10 years down the line?
You shouldn't have any problem with the filler .. presuming they are going to do a bit of old fashioned panel beating and manage to get the bodywork more or less back to shape and the filler is applied as a final skim and not too deep. From then on as long as the panel is prepped correctly, filler applied correctly and then primed, painted and lacquered correctly it should be ok.
You would be surprised at the amount of jobs where skims of filler are used to finally flatten the damage - I've seen pictures of a new car (yet unsold) with a dented C pillar - the dent was pulled out as best as possible, skimmed, etc, etc, and then put back on the forecourt.


budgie smuggler

Original Poster:

5,407 posts

160 months

Tuesday 5th July 2011
quotequote all
Squiggs said:
You shouldn't have any problem with the filler .. presuming they are going to do a bit of old fashioned panel beating and manage to get the bodywork more or less back to shape and the filler is applied as a final skim and not too deep. From then on as long as the panel is prepped correctly, filler applied correctly and then primed, painted and lacquered correctly it should be ok.
You would be surprised at the amount of jobs where skims of filler are used to finally flatten the damage - I've seen pictures of a new car (yet unsold) with a dented C pillar - the dent was pulled out as best as possible, skimmed, etc, etc, and then put back on the forecourt.
Great, cheers for that thumbup now taking bets on how long until another plonker parks their stmobile on it. hehe

mrmr96

13,736 posts

205 months

Tuesday 5th July 2011
quotequote all
budgie smuggler said:
Had some damage to my rear quarter panel.

Insurance appointed body shop phoned and said they would knock the dent out and smooth with filler. Is there any problem with this?
If the damage was to a removable panel then they could remove and replace with new. (e.g. a wing, door, boot, bumper) however the damage on your car is to the main bodywork. That quarter panel will form pretty much the entire side of the car and there's no way to get it off that I know of. So it's not possible to replace the part and hence knocking it into approximate shape and smoothing over with filler will be the standard method of repair as there's no real alternative.

I guess they could cut a bit out and weld a new bit in, but the finish probably wouldn't be as good as what's been suggested.

budgie smuggler

Original Poster:

5,407 posts

160 months

Tuesday 5th July 2011
quotequote all
mrmr96 said:
If the damage was to a removable panel then they could remove and replace with new. (e.g. a wing, door, boot, bumper) however the damage on your car is to the main bodywork. That quarter panel will form pretty much the entire side of the car and there's no way to get it off that I know of. So it's not possible to replace the part and hence knocking it into approximate shape and smoothing over with filler will be the standard method of repair as there's no real alternative.

I guess they could cut a bit out and weld a new bit in, but the finish probably wouldn't be as good as what's been suggested.
Makes sense, cheers.

OldSkoolRS

6,763 posts

180 months

Tuesday 5th July 2011
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mrmr96 said:
If the damage was to a removable panel then they could remove and replace with new. (e.g. a wing, door, boot, bumper) however the damage on your car is to the main bodywork. That quarter panel will form pretty much the entire side of the car and there's no way to get it off that I know of. So it's not possible to replace the part and hence knocking it into approximate shape and smoothing over with filler will be the standard method of repair as there's no real alternative.

I guess they could cut a bit out and weld a new bit in, but the finish probably wouldn't be as good as what's been suggested.
Actually it would be possible to obtain a 'rear quarter panel' (not the whole side of the car) if the damage was more severe (or the bodyshop wanted to do a proper job wink ). This would go all the way to the roof section, over the rear side window(s) and wrap around the door pillar and around the boot opening. TBH it's a pretty major job to replace one (having ducked the job myself in the past by using a smaller repair section) so I can understand them wanting to reduce the time and therefore cost of the repair.

EDIT: Meant to say that even a full quarter panel may involve some filler in the real world of car repairs.

mrmr96

13,736 posts

205 months

Wednesday 6th July 2011
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OldSkoolRS said:
mrmr96 said:
If the damage was to a removable panel then they could remove and replace with new. (e.g. a wing, door, boot, bumper) however the damage on your car is to the main bodywork. That quarter panel will form pretty much the entire side of the car and there's no way to get it off that I know of. So it's not possible to replace the part and hence knocking it into approximate shape and smoothing over with filler will be the standard method of repair as there's no real alternative.

I guess they could cut a bit out and weld a new bit in, but the finish probably wouldn't be as good as what's been suggested.
Actually it would be possible to obtain a 'rear quarter panel' (not the whole side of the car) if the damage was more severe (or the bodyshop wanted to do a proper job wink ). This would go all the way to the roof section, over the rear side window(s) and wrap around the door pillar and around the boot opening. TBH it's a pretty major job to replace one (having ducked the job myself in the past by using a smaller repair section) so I can understand them wanting to reduce the time and therefore cost of the repair.

EDIT: Meant to say that even a full quarter panel may involve some filler in the real world of car repairs.
That involves cutting a bit out and replacing, no?

OldSkoolRS

6,763 posts

180 months

Wednesday 6th July 2011
quotequote all
mrmr96 said:
That involves cutting a bit out and replacing, no?
Well...yes, but they are a body shop after all. smile

mrmr96

13,736 posts

205 months

Wednesday 6th July 2011
quotequote all
OldSkoolRS said:
Well...yes, but they are a body shop after all. smile
Ok, just checking, because the way I read your post it sounded like you were suggesting something I hadn't.

OldSkoolRS

6,763 posts

180 months

Wednesday 6th July 2011
quotequote all
No, it was more that you seemed to think if a panel doesn't bolt on then it can't be replaced: I've just taken off the front wing on my RS2000 (spot welded on) to repair some rust beneath and I'll be refitting the same wing afterwards as there isn't rust on the wing itself... it just would have been easier if the wing bolted on. With the rear quarter panel there will probably be some well hidden joints to the main bodywork as that's how the car would have been made in the first place, so they'd have to be drilled out and probably a cut or two as well like you said.

TallPaul

1,517 posts

259 months

Wednesday 6th July 2011
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Whilst it is definitely better to repair the damage in the pic, cutting off a rear quarter and welding a new one in is no big deal to any bodyshop. Would it be an invisible repair, thats a different question...

Anatol

1,392 posts

235 months

Thursday 7th July 2011
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The "we don't use filler, ever" (with the implication that this is somehow superior) chant is heard less and less nowadays.

It was often slightly disingenuous anyway, as those shops that refused to use filler often made use of such a huge film of high-build primer that the distinction was academic - the line between filler and primer is a blurry one at best, with sprayed fillers and non-sprayed primers out there, and hybrid products that float between the two depending on how reduced they are.

Rebuilding of large and complex panel damage rather than replacement requires a skillset that can take longer to learn, and often there are more (billable!) labour hours in cutting a panel off and bonding or welding on a new one, almost inevitably leading to wider paintwork too.

Mixed, applied and worked correctly, a decent filler is a sound automotive coating, and shouldn't cause any problems down the line.


grand cherokee

2,432 posts

200 months

Thursday 7th July 2011
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TallPaul said:
Whilst it is definitely better to repair the damage in the pic, cutting off a rear quarter and welding a new one in is no big deal to any bodyshop. Would it be an invisible repair, thats a different question...
you actually hit the nail on the proverbial head!

welding to the standards required is a real skill as is the post weld work - something not a lot of people can do really well

saw a programme recently on 'discovery' channel about one of the supercar manufacturers and their level of welding body panels to achieve a 'seamless' finish - simply staggering!

OldSkoolRS

6,763 posts

180 months

Thursday 7th July 2011
quotequote all
You're not wrong there...I'll try to put my money where my mouth is soon so I'll post a picture of a 'let in' repair section on my RS2000. The beauty of this repair though is that it's under the bonnet, so not as critical as an outer panel join, but no doubt it'll be under close scrutiny by whoever buys the car at some point.I may even 'lead load' the joint as it's near a suspension point, but I haven't done lead work for a good few years now and I'll bet any commercial bodyshop wouldn't touch it thesedays.

If you've ever watched the 'American Hotrod' program you do see some real skill on body work renovation going on there, which I think is nice to see, though even they use a skim of filler at times. IMHO there's a world of difference between wacking a load of filler on a dent and knocking the worst of it out first, then applying a light skim of filler, which is hopefully what will happen to the OP's car.