Opel Manta 400 Replica - with a twist

Opel Manta 400 Replica - with a twist

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retropower

Original Poster:

156 posts

199 months

Sunday 5th January 2014
quotequote all
Another project we are working on, this one is a big job!

The brief from our customer (and now friend) was that he had always wanted something that looked like a manta 400, but he wanted some modern comforts, and reliability, and to be able to use it for fast european touring.

The initial plan was a manta 400 replica fitted with a turbocharged vauxhall xe 2.0 16v engine, a fairly standard thing to do. next ideas switched to using a later vxr engine, but still the idea wasn't firmed up. Then came the idea of using the engine and gearbox from an S14 nissan 200sx, and then, during the hunt for a donor, the thought that a Skyline R33 GTST seemed better value came in........

So the starting point(s) are:

a 1 owner from new, manta GTE coupe



and an "on the road" R33 GTST


retropower

Original Poster:

156 posts

199 months

Sunday 5th January 2014
quotequote all
manta shell stripped and ready for blasting



needless to say, following blasting, the usual opel rot had reared its head, and a mending marathon took place!

I won't bother with all the rot repair pics on here as the rest of this project will be more interesting!

a little early "dangle and chop" to work out positioning, engine mounts already made at this point.



some engine bay fabrication:



fitting bodyshell to the jig ready to start work on the independent rear end:



start cutting out!



bit missing now!



lots of fab work, less words, pics say it better!






























retropower

Original Poster:

156 posts

199 months

Sunday 5th January 2014
quotequote all













retropower

Original Poster:

156 posts

199 months

Sunday 5th January 2014
quotequote all
and so after a lot of dummy build, strip and rebuild, to make sure we had captive nuts, studs, brackets etc etc where we needed them, the body prep started!




























Quinny

15,814 posts

267 months

Sunday 5th January 2014
quotequote all
As usual with your threads......BOOKMARKEDthumbup

retropower

Original Poster:

156 posts

199 months

Sunday 5th January 2014
quotequote all
getting closer to paint, but as usual, its not simple! The owner wants Aston Martin Morning Frost, a 2 stage pearl colour, and of course the car has a cage, so paint isn't a five minute job, and the materials cost soars!!








































retropower

Original Poster:

156 posts

199 months

Sunday 5th January 2014
quotequote all
time to get it rolling

manta front end, all blasted and rebuilt, all fasteners new or acid dipped and plated, billet alloy front hubs to nissan pcd, using skyline front brake setup





nissan rear end with driftworks adjustable link kit



blasting headlamp mount parts



all painted





and rolling, safari spec ride height, due to lack of engine and bars instead of coilovers on rear





sound deadening going in



cunning bit of "in-situ" flocking on rear wheelarches!!



started on bespoke loom




northandy

3,496 posts

222 months

Sunday 5th January 2014
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Loving this build!

s m

23,242 posts

204 months

Monday 6th January 2014
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Great project - love the Manta!

smiffy220

181 posts

151 months

Monday 6th January 2014
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Wow, great build, following this one with interest. Nice work all.

strummerville

1,015 posts

128 months

Monday 6th January 2014
quotequote all
Brilliant work as ever. I've clocked a few other interesting machines in the pics - Mk1 Escort, Sunbeam etc. Is that Volvo 245 (minus front wheels)standard?

retropower

Original Poster:

156 posts

199 months

Monday 6th January 2014
quotequote all
strummerville said:
Brilliant work as ever. I've clocked a few other interesting machines in the pics - Mk1 Escort, Sunbeam etc. Is that Volvo 245 (minus front wheels)standard?
Yep lots of stuff in the workshop, think we have 26 cars in at the mo! (though the manta pics were taken in the summer, obviously!)

The volvo is actually mine, its a late 240 wagon, fitted with a 2.3 turbo 8 valve and M90 gearbox from a late 940, plus a big turbo and few other bits and bobs, also, being mine, its not finished! it's destined to be a fun work runabout, my yellow labrador in the back will complete the illusion at the traffic lights. the wheels are going, they don't fit, ebay punt!

markymark93

135 posts

129 months

Monday 6th January 2014
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Out of curiosity how much of the sound insulation do you need for a car of that size?

Many thanks

FWDRacer

3,564 posts

225 months

Tuesday 7th January 2014
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With the sound deadener - what happens when it gets wet? I'm assuming with a customer build you'll "snag" the car for water leaks outside in the rain before handing it over to customer?

This isn't a criticism - I'm loathe to put deadener in my rebuild until I know it is watertight!

POORCARDEALER

8,525 posts

242 months

Tuesday 7th January 2014
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Fabulous work, great to see fabrication skills in use today

Dave Hedgehog

14,568 posts

205 months

Tuesday 7th January 2014
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fantastic

johnfm

13,668 posts

251 months

Tuesday 7th January 2014
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Nice work

though I am not keen on the silver carpet with the blue pattern...;)


retropower

Original Poster:

156 posts

199 months

Tuesday 7th January 2014
quotequote all
markymark93 said:
Out of curiosity how much of the sound insulation do you need for a car of that size?

Many thanks
will have a look at the build sheets and see, off the top of my head I have no idea!

retropower

Original Poster:

156 posts

199 months

Tuesday 7th January 2014
quotequote all
FWDRacer said:
With the sound deadener - what happens when it gets wet? I'm assuming with a customer build you'll "snag" the car for water leaks outside in the rain before handing it over to customer?

This isn't a criticism - I'm loathe to put deadener in my rebuild until I know it is watertight!
Good question/point.

If it gets wet it gets smelly and nasty.

With most cars I'd be pretty confident about having no leaks anyway, but a manta......hmm the b pillar to door glass seal was never much cop new!!

With this one we'll check it with everything in, but check it carefully. Worst case scenario we'd have to pull some trim out, the carpet out and take the sound deadening out to dry it out, but hopefully not!

markymark93

135 posts

129 months

Tuesday 7th January 2014
quotequote all
it would be great if you could let me know. I am assuming it is worth it.

thanks mark