New rad..........removing A/C?

New rad..........removing A/C?

Author
Discussion

fr3n2y

Original Poster:

210 posts

193 months

Tuesday 19th August 2008
quotequote all
Radiator cracked the other day frown

Alternator belt snapped (again) obviously water pumped stopped working car overheated and I was desperate to get home..... the result was steam pouring out of the bonnet, and a large crack across the top of the rad (plastic section) i'm a fool i know.

Just got new rad delivered (very swiftly from Mx5parts) and got some new belts to go on, plan on tackling it tonight, whilst i'm in there I fancy removing the A/C too or at least the A/C rad that sits in front of the main rad.

Is it a big job to remove? Any pointers or links to getting it out?

Could I simply just remove the A/C rad for now or is there no point?

What extra's would I need other than a smaller belt? I dont have the smaller belt yet but want to get as much done as possible and get the car back on the road tonight....Am i planning too much too fast?


Help please... cheers

mcBontempi

108 posts

189 months

Wednesday 27th August 2008
quotequote all
check your crank pulley isnt wobbling if its an early 1.6
if it is get your wallet ready.

mcBontempi

108 posts

189 months

Wednesday 27th August 2008
quotequote all
if the crank pulley is wobbling it could be the woodruf key has acted like a lathe on the crank and rendered it useless for holding the crank pulley, if thats the problem an engine swap is inevitable)
if its not, im glad for you!

if you want to remove the aircon and not the pas a shorter belt will do that fine, just ask a motor factors for one measured with some string on your setup.
on mine there wasnt really an aircon radiator just some tube running in front of the real radiator, which i removed along with the pump.

getting rid of the pas is nice for driving though, and its possible to make it lighter by removing the seals from the rack.

i ended up(its a track only car) removing all belts, and running an electric water pump off the battery. which works fine for sub 500 mile daytime driving(no lights)
in total i removed about 30kg of stuff, and reduced drag on the engine.

DennisTheMenace

15,603 posts

269 months

Wednesday 27th August 2008
quotequote all
i want ac on my uk mx-5 if your thinking of ditching it ...

fr3n2y

Original Poster:

210 posts

193 months

Thursday 28th August 2008
quotequote all
Well turns out the alternator fitted was the wrong one, the pulley sat too far forward which put alot of pressure on the belt, hence the reason it kept snapping...

All sorted now. smile


fr3n2y

Original Poster:

210 posts

193 months

Thursday 28th August 2008
quotequote all
DennisTheMenace said:
i want ac on my uk mx-5 if your thinking of ditching it ...
Yes, its yours Dennis....just need help removing it... wink

mcBontempi

108 posts

189 months

Thursday 28th August 2008
quotequote all
the hardest bit isnt the compressor, its the crap that comes with the ac system.
also does anyone know if in the boot on the lhs, behind a partition, there is some stuff to do with the ac system.
i cant work out what it is.

MX-5 Lazza

7,952 posts

220 months

Thursday 28th August 2008
quotequote all
It would probably be easiest if you got together to do the swap at the same time as there are some parts that will need to be swapped between the cars.

fr3n2y

Original Poster:

210 posts

193 months

Thursday 28th August 2008
quotequote all
oh one thing I will say is the little rad infront of the main rad is not in great nick...will probably need replacing..

anonymous-user

55 months

Thursday 28th August 2008
quotequote all
Nothing to do with A/C in the boot. What there is, is:
A/C condenser (radiator) in front of the coolant rad
Drier (I think) next to the condenser
Compressor (pump) mounted to the engine block
Evaporator under the passenger side dash between the blower motor and the heater (replaced with a straight pipe on non A/C cars)
Wiring to the A/C button in the centre of the fan 3 position switch
High pressure and low pressure lines to connect them all together

There are also pretty hefty fines / imprisonment on the statute books for releasing any A/C refrigerant to the atmosphere, so to be a good boy, you should get it drained properly. A local A/C servicing company should be able to do this - I had a mobile chap come out and charge me £20 to fully drain and vacuum out the system on mine before removal.

Edited because I managed to spell the same word incorrectly in two different ways. paperbag

Edited by anonymous-user on Thursday 28th August 10:35

fr3n2y

Original Poster:

210 posts

193 months

Thursday 28th August 2008
quotequote all
LexSport said:
Nothing to do with A/C in the boot. What there is, is:
A/C condenser (radiator) in front of the coolant rad
Drier (I think) next to the condenser
Compressor (pump) mounted to the engine block
Evaporator under the passenger side dash between the blower motor and the heater (replaced with a straight pipe on non A/C cars)
Wiring to the A/C button in the centre of the fan 3 position switch
High pressure and low pressure lines to connect them all together

There are also pretty hefty fines / imprisonment on the statute books for releasing any A/C refrigerant to the atmosphere, so to be a good boy, you should get it drained properly. A local A/C servicing company should be able to do this - I had a mobile chap come out and charge me £20 to fully drain and vacuum out the system on mine before removal.

Edited because I managed to spell the same word incorrectly in two different ways. paperbag

Edited by LexSport on Thursday 28th August 10:35
Is there a guide to removing A/C online somewhere? Also are their any other benefits other than saving weight?

mcBontempi

108 posts

189 months

Thursday 28th August 2008
quotequote all
is it maybe the fuel pump in the boot? although i thought they were usually integrated into the tank.

any guesses on what bhp a tonne ive gained by removing all my auxillary components?
there must be some gains from removing parasitic losses in bhp as well as weight.

anonymous-user

55 months

Thursday 28th August 2008
quotequote all
Weight and airflow to the coolant rad, primarily I'd say. From memory, the A/C compressor uses an electro-magnetic clutch, so the draw when off (or on WOT with it on) will be minimal.

mcBontempi

108 posts

189 months

Thursday 28th August 2008
quotequote all
LexSport said:
Weight and airflow to the coolant rad, primarily I'd say. From memory, the A/C compressor uses an electro-magnetic clutch, so the draw when off (or on WOT with it on) will be minimal.
yes it uses a clutch thats pretty free running when off.
the pump is very heavy too.

ive got no alternator or pas or mechanical water pump either. any guesses on those?

like i posted earlier i never found a coolant rad, just some pipes in front of the usual rad, arranged to cool.

MX-5 Lazza

7,952 posts

220 months

Thursday 28th August 2008
quotequote all
There should be a rad for the ac. The "pipes in front of the usual rad, arranged to cool" should be for the power steering.

mcBontempi

108 posts

189 months

Thursday 28th August 2008
quotequote all
MX-5 Lazza said:
There should be a rad for the ac. The "pipes in front of the usual rad, arranged to cool" should be for the power steering.
oh yeah you are right, i ripped it all out at the same time, yeah, and got oil all over myself, now i remeber.
i never found the rad though! i just needed some space for my leccy water pump quickly really.

anonymous-user

55 months

Thursday 28th August 2008
quotequote all
I ripped the aircon out of my banger - very easy as it had no gas at all left in after 17 years.

The pipes they use are incredibly weedy so I just started bending and snapping them until all the bits fell out.

If you take the AC compressor off you can also remove that massive metal bracket that it bolts to the block with. I got a shorter belt from Halfords (about 870mm I think) which I hope will run the steering pump OK.

mcBontempi

108 posts

189 months

Thursday 28th August 2008
quotequote all
be carful with that bent tubing, it gets sharp.

so that bracket comes off with no implecations?

anonymous-user

55 months

Saturday 30th August 2008
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Yep, my engine rebuild is now complete and the bracket is still in the garage. Weighs quite a lot too, especially combined with the weight of the a/c compressor.

Seems like an 870mm belt is OK to drive just the power steering pump, it's tightened up OK although it's not been run yet to test properly. Only problem was that I couldn't find a 3 or 4-groove belt of that length so I had to get a 5-groove belt and cut one groove off, so time will tell how long it will last.