Inside the Spitfire factory

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Discussion

dr_gn

16,163 posts

184 months

Friday 2nd October 2020
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outnumbered said:
Just watched the first episode, it was a good programme. I'd have liked to have seen some photos of the owner's original garage restoration project, that must have been more of a challenge than doing one in a modern workshop with all the space and tools.

Can anyone explain how the peening on those bolt heads helps with locking them?
Surely that should be peening the exposed threads adjacent to the nut, rather than the bolt head? Peening threads just deforms them to prevent the nut coming off.

outnumbered

4,087 posts

234 months

Friday 2nd October 2020
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dr_gn said:
Surely that should be peening the exposed threads adjacent to the nut, rather than the bolt head? Peening threads just deforms them to prevent the nut coming off.
You'd have thought... Unless maybe they're just marking the head of the bolt to show the thread's been peened ?

MKnight702

3,109 posts

214 months

Friday 2nd October 2020
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dr_gn said:
outnumbered said:
Just watched the first episode, it was a good programme. I'd have liked to have seen some photos of the owner's original garage restoration project, that must have been more of a challenge than doing one in a modern workshop with all the space and tools.

Can anyone explain how the peening on those bolt heads helps with locking them?
Surely that should be peening the exposed threads adjacent to the nut, rather than the bolt head? Peening threads just deforms them to prevent the nut coming off.
I thought that they were peening around the bolt as it was flush with the nut which is why it looks like the bolt head. I wasn't sure if they had ground the end of the bolt flush with the nut first or whether the tolerances are just that good.

aeropilot

34,600 posts

227 months

Friday 2nd October 2020
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CanAm said:
Or "its got a brand new chassis (airframe) to manufacturers spec" so it's ok.
This basically......as long as you have some identifiable parts for the serial number in the box of bits you start with.
Which is what The People's Mosquito project are effectively starting with.

People need to remember that during their service lifes these things got chopped and changed and major components being replaced, so people getting arsey about originality is silly really. There are some great wartime colour photos of a Typhoon being dismantled at a forward airstip in France in late 1944 for transporting back to the UK for repair after crash landing with battle damage. On inspection there were 17 German cannon shells having damaged the aircraft including the main spar, and it was repaired and returned to service under the same ID with a new set of wings, including new spars, and a repaired rear fuselage from another damaged Typhoon.
All of the A-10 Warthog's currently flying with the USAF have all been fitted with complete new wings and spar fittings to extend service life.
They are repaired to enable them to do a job when in service, and just because these are data plate restorations, they are still what they are.........if it looks like a, and quacks like a......etc.

Eric Mc

122,032 posts

265 months

Friday 2nd October 2020
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The restoration of historic aircraft is rather different to the restoration of historic cars.

One of the main issues of a historic aeroplane is that, even if the bulk of the airframe is still fairly sound, it is highly likely that a lot of the airframe and a lot of the internal components will need to be replaced if you want the thing to fly.

outnumbered

4,087 posts

234 months

Friday 2nd October 2020
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MKnight702 said:
I thought that they were peening around the bolt as it was flush with the nut which is why it looks like the bolt head. I wasn't sure if they had ground the end of the bolt flush with the nut first or whether the tolerances are just that good.
I just watched it again, you're absolutely right, so that explains it !

Ayahuasca

27,427 posts

279 months

Sunday 4th October 2020
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Interesting program, and great that there are so many Spitfires returning to the skies.

Kudos to Peter Monk.

I did wonder how he got the money he seems to have. Airline pilots don’t make all that much.


eccles

13,733 posts

222 months

Sunday 4th October 2020
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Ayahuasca said:
Airline pilots don’t make all that much.
That is so Pistonheads!

Ayahuasca

27,427 posts

279 months

Sunday 4th October 2020
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eccles said:
Ayahuasca said:
Airline pilots don’t make all that much.
That is so Pistonheads!
Hahaha I meant in the context of making enough to undertake multi-million pound Spitfire restorations.

I am sure most aren’t down at the local food bank!

LotusOmega375D

7,627 posts

153 months

Sunday 4th October 2020
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Judging from what he said on the show, he didn’t spend multi million pounds on his first restoration. I think he quotes £12,000 for the basic a/c, years of sourcing parts and presumably mostly his own labour over 10 years. I imagine that an airline pilot was earning six figures per year even back then.

Eric Mc

122,032 posts

265 months

Sunday 4th October 2020
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And he runs his Spitfire restoration and passenger flights as a business, so I would expect it generates income and hopefully, profits as well.

LotusOmega375D

7,627 posts

153 months

Tuesday 6th October 2020
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Good show again last night. Couple of interesting bits for me were the differences between the new wing and the original WW2 one, particularly the spacing of the rivets. Also the patina of the Dakota that their pilot flew. Looks like it’s never been restored cosmetically.

Eric Mc

122,032 posts

265 months

Tuesday 6th October 2020
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LotusOmega375D said:
Good show again last night. Couple of interesting bits for me were the differences between the new wing and the original WW2 one, particularly the spacing of the rivets. Also the patina of the Dakota that their pilot flew. Looks like it’s never been restored cosmetically.
I haven't seen last night's episode yet but I expect that the C-47 you were looking at is wearing a much more recent colour scheme than what it wore in 1944. I cannot think of any airworthy World War 2 aircraft that has not had numerous repaints since 1945.

Any DC-3s/C-47s that survive today do so because they have had useful working lives in the years since the end of the war - and been through quite a few owners. As a result, all of them will have carried numerous colour schemes over their long lives. It's only in the past 20 or so year that many have entered the warbird scene and received paint schemes that were closer to what they wore back in World War 2.

aeropilot

34,600 posts

227 months

Tuesday 6th October 2020
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Eric Mc said:
LotusOmega375D said:
Good show again last night. Couple of interesting bits for me were the differences between the new wing and the original WW2 one, particularly the spacing of the rivets. Also the patina of the Dakota that their pilot flew. Looks like it’s never been restored cosmetically.
I haven't seen last night's episode yet but I expect that the C-47 you were looking at is wearing a much more recent colour scheme than what it wore in 1944.
Not seen it either, but from the description, I suspect it was Aero Legend's C-47 "Drag 'em Oot" which has a lovely faded, patina recreaction of it's original 1944 scheme, as it is a D-Day and Arnhem veteran.

LotusOmega375D

7,627 posts

153 months

Tuesday 6th October 2020
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It was this one I think. I got some lovely ground shots of the Daks over Duxford, but not of this one it seems.


dr_gn

16,163 posts

184 months

Tuesday 6th October 2020
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Not seen the programme, but this could be it?



Saw it at Duxford last month.

aeropilot

34,600 posts

227 months

Tuesday 6th October 2020
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dr_gn said:
Not seen the programme, but this could be it?



Saw it at Duxford last month.
That's "Drag 'em Oot".

LotusOmega375D

7,627 posts

153 months

Tuesday 6th October 2020
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No that’s not the one they feature. It has S6 in large letters on the front and a playing card symbol under the windscreen, an Ace of Spades.

aeropilot

34,600 posts

227 months

Tuesday 6th October 2020
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LotusOmega375D said:
No that’s not the one they feature. It has S6 in large letters on the front and a playing card symbol under the windscreen, an Ace of Spades.
I think that's Night Fright, which was the subject of that Warbird Restoration programme when they were trying to get it airworthy in time for the 75th Daks over Normandy event last year, but ran out of time.


LotusOmega375D

7,627 posts

153 months

Tuesday 6th October 2020
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Here’s a better photo of it at Duxford for the event.