996.1 power steering failure - check your pipes.

996.1 power steering failure - check your pipes.

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Discussion

Lastmin

Original Poster:

89 posts

211 months

Monday 15th October 2018
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Evening,

Worth a check of your yours if you haven't looked at these parts for a while.

Pulling off motorway slip road turn steering heavy-light-heavy-light figured power steering fluid issue so stopped and sure enough flooding out the bottom.

On the rack itself where the steering column goes in it isn't the feed/return pipes it is the two short metal pipes which run along the rack taking fluid to the passenger side.

You can see the bit that's broken through the gaps in the alloy wheel where they do a 90 degree bend on themselves I could clearly see what looks like a protective coating has separated and the pipes had failed/rusted.

Thankfully didn't drive it further and have got both pipes from 911design quite cheap (circa£70) delivered. If you having any work done on the front have a quick look and see what yours are like could be an expensive bill if the pump/rack run dry. Looks like quite probably the originals on mine (2001).

BrotherMouzone

3,169 posts

175 months

Monday 15th October 2018
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Good advice.

My old C2 had had this fixed. My pal’s 996 .1 C2 had the same issue in the summer.

Paynewright

659 posts

78 months

Monday 15th October 2018
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There is a guy in Balsall Common that makes them for lots of the Porsche indies - £38.

I’ve changed mine and its a challenging job - disconnect the steering column and drop the front subframe whilst propping up the fuel tank. Also did the transverse brake pipe at the same time. Geo check also needed.

Ian

medieval

1,499 posts

212 months

Tuesday 16th October 2018
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Yes I bought the pipes from the above chap and they were a good fit - miserable job to do though

Smollet

10,644 posts

191 months

Wednesday 17th October 2018
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Mine was showing slight weepeage at the joint and if iirc the worst case scenario replacement with fitting is @£1000. However my indy said putting a 50p jubilee clip around the leak would be just as effective and there’s been no sign of fluid leaking since.

ZDW

60 posts

101 months

Saturday 20th October 2018
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Replacement pipes aren’t expensive but job can be done without dropping front subframe (C2 at least) The only difficultly was removing the high/low pressure hoses to be able to get rack slid out. The steel fittings corrode the aluminium. They’ll also need new seals.

Alignment wasn’t required but steering wheel needed fixed in place to avoid damaging angle sensor.

Noise from steering pump running dry was a bit scary.


Lastmin

Original Poster:

89 posts

211 months

Saturday 20th October 2018
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Thanks for that, had it recovered last night from work to ougsidd local garage and this morning bright and early pushed into the garage. Took him 4.5 hours to swop them over been out for a drive and everything looks good no leaks and steering feel spot on.

He cut the pipes just above the fittings and used a socket to get them off to try and minimise any issues with the fittings.

Back on the road, he did say used 3 transmission Jack's to help support tank and front subframe while swopping over.



DanoS4

868 posts

195 months

Tuesday 17th August 2021
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MAJOR thread resurrection - sorry.

Looking for the supplier of the pipes in this thread - don't mind paying full whack, but if they're available cheaper, even better.

Does anybody have the contact details please?

(yup, I've got mine to do as the car is stranded on the drive!!!)

Dan smile

Paynewright

659 posts

78 months

Wednesday 18th August 2021
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I got mine from PSS and collected in person. The owner said he makes pipes for lots of the Porsche specialists. He only supplies them no fitting.

Place was a proper old school shed with pipe templates everywhere for all sorts of vehicles. Pipes were a perfect fit on mine.