"A nasty garage man put a ball bearing in the engine"

"A nasty garage man put a ball bearing in the engine"

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Discussion

Ferg

15,242 posts

258 months

Tuesday 13th March 2012
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J4CKO said:
If we are comparing Piston/foreign body interfaces,
I had a valve head drop off in our Metro. It sucked the debris from the plenum into all but one of the cylinders writing off the whole engine.
This story wouldn't be quite so bad if the replacement second-hand engine hadn't cost £23,000...
scratchchin

JAHetfield

443 posts

150 months

Tuesday 13th March 2012
quotequote all
Ferg said:
J4CKO said:
If we are comparing Piston/foreign body interfaces,
I had a valve head drop off in our Metro. It sucked the debris from the plenum into all but one of the cylinders writing off the whole engine.
This story wouldn't be quite so bad if the replacement second-hand engine hadn't cost £23,000...
scratchchin
£23k for a Metro engine? Was it a 6R4?

Ferg

15,242 posts

258 months

Tuesday 13th March 2012
quotequote all
JAHetfield said:
£23k for a Metro engine? Was it a 6R4?
yes

-Pete-

2,892 posts

177 months

Tuesday 13th March 2012
quotequote all
No chance, the waterways wouldn't line up, they're spaced differently. And this ultra-hard ball bearing wouldn't make twice as many dents on the piston crown as it did on the head. That's been done with a pointy thing and a hammer.

tr7v8

7,196 posts

229 months

Tuesday 13th March 2012
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TROOPER88 said:
How would he have done it?
Removed spark plug and drop it in?
On a diesel? scratchchin

LukeBird

17,170 posts

210 months

Tuesday 13th March 2012
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Bloody hell, that piston looks to be in good condition! eek

hairykrishna

13,185 posts

204 months

Tuesday 13th March 2012
quotequote all
-Pete- said:
No chance, the waterways wouldn't line up, they're spaced differently. And this ultra-hard ball bearing wouldn't make twice as many dents on the piston crown as it did on the head. That's been done with a pointy thing and a hammer.
Why though?

-Pete-

2,892 posts

177 months

Tuesday 13th March 2012
quotequote all
hairykrishna said:
Why though?
Good question. It's some sort of tttery, but I can't think why. Perhaps someone is trying to make it look like someone else's fault?

If you put a stainless ballbearing in a cylinder you'd get shotpeening marks all over the head, they'd be shallow indentations. Those marks are man-made, hammer and pointy thing. So someone's trying to hide something.

busta

4,504 posts

234 months

Tuesday 13th March 2012
quotequote all
-Pete- said:
Good question. It's some sort of tttery, but I can't think why. Perhaps someone is trying to make it look like someone else's fault?

If you put a stainless ballbearing in a cylinder you'd get shotpeening marks all over the head, they'd be shallow indentations. Those marks are man-made, hammer and pointy thing. So someone's trying to hide something.
Depends on the compression ratio Shirley? Being a diesel, the piston would be pretty close to the head at TDC.

Brother D

3,727 posts

177 months

Tuesday 13th March 2012
quotequote all
-Pete- said:
Good question. It's some sort of tttery, but I can't think why. Perhaps someone is trying to make it look like someone else's fault?

If you put a stainless ballbearing in a cylinder you'd get shotpeening marks all over the head, they'd be shallow indentations. Those marks are man-made, hammer and pointy thing. So someone's trying to hide something.
Agreed - not caused as described, even if it is a diesel with high compression ratio. - But interested how they did do it

soad

32,913 posts

177 months

Tuesday 13th March 2012
quotequote all
JAHetfield said:
£23k for a Metro engine? Was it a 6R4?
Ouch, that's one expensive cock up frown

-Pete-

2,892 posts

177 months

Tuesday 13th March 2012
quotequote all
busta said:
Depends on the compression ratio Shirley? Being a diesel, the piston would be pretty close to the head at TDC.
Don't you Shirley me! wink

If the piston was close to the head, the dents in the piston and head would line up. And if not, a ball bearing of that diameter bouncing about in the cylinder wouldn't have the kinetic energy to cause such deep marks. No way Jose...


Edited by -Pete- on Tuesday 13th March 22:28

cahami

1,248 posts

207 months

Tuesday 13th March 2012
quotequote all
-Pete- said:
No chance, the waterways wouldn't line up, they're spaced differently. And this ultra-hard ball bearing wouldn't make twice as many dents on the piston crown as it did on the head. That's been done with a pointy thing and a hammer.
Have another look turn it round they line up perfectly you can see the shape of the valve recesses on the pistons and the amount of indentations between the valves matches. And as for the slightly diferent shaped waterways this is
normal as it it all sealed by the gasket
The damage looks like it may have been caused by turbo bearing failure and ingestion of more than one ball bearing?.

Edited by cahami on Tuesday 13th March 23:03

Jakg

3,471 posts

169 months

Tuesday 13th March 2012
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Could it not be the turbo let a ball bearing go?

Krikkit

26,544 posts

182 months

Tuesday 13th March 2012
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Jakg said:
Could it not be the turbo let a ball bearing go?
Was just thinking this - knackered turbo dumps a single ball, at the same time as Mr. Mechanic gets the car taken to him.

Can see why you'd get a mechanic to run solid brake lines if they have a) practice and b) the right mandrel tool to get good bends, no point doing it at home.

18:1 compression ratio on a diesel engine means a pretty tight squish, could easily press a ball bearing into the head/pistons.

Edited by Krikkit on Tuesday 13th March 23:31

JD

2,777 posts

229 months

Tuesday 13th March 2012
quotequote all
-Pete- said:
Good question. It's some sort of tttery, but I can't think why. Perhaps someone is trying to make it look like someone else's fault?

If you put a stainless ballbearing in a cylinder you'd get shotpeening marks all over the head, they'd be shallow indentations. Those marks are man-made, hammer and pointy thing. So someone's trying to hide something.
There are marks all over the head though?

as if someone would go to all that effort to make the marks, which are obviously created by a bearing, and then put the engine back together to get it all coked back up!

Urban Sports

11,321 posts

204 months

Tuesday 13th March 2012
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JAHetfield said:
It does happen. I fitted an engine last year and someone dropped a washer down the inlet manifold and I know for a fact it wasn't me because it was bigger than anything I would have been using. Couldn't figure out why the engine was turning before I put it in but wouldn't afterwards. Lifted the head off and the washer was imbedded between the valves.
Remind me not to go anywhere near where you fit engines!

TRUENOSAM

763 posts

171 months

Tuesday 13th March 2012
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In these desperate economic times pepole will do anything to drum up work.

Jakg

3,471 posts

169 months

Tuesday 13th March 2012
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Brake pipes are a common MOT failure on 75's & ZT's. To replace them requires dropping the fuel tank, so I can understand why someone who does bits from home (like me) might not want to take it on, especially if they are getting upgraded ones that need to be custom made.

Caesar9

118 posts

162 months

Wednesday 14th March 2012
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If you wanted to know if the damage was done by hand or by the nasty garage man then surely if you dropped the piston slightly there would be scoring/scuffing marks on the cylinder wall from the bearing rattling around.
It definitely sounds like a very fishy advert though.