RE: Westfield to launch first fully electric kit car

RE: Westfield to launch first fully electric kit car

Author
Discussion

Equus

16,980 posts

102 months

Saturday 27th July 2019
quotequote all
poo at Paul's said:
Would most people after a kit car that paid "homage" in this way not prefer a drivetrain like the original?
There will be a significant number - particularly the sort of affluent elite who want to be seen to be 'green', who like the image but can't stomach a farty, dirty, underpowered Beetle engine.

Those who prefer the original drivetrain will still be able to buy one (Westfield/Chesil will offer both, as I understand it).

poo at Paul's said:
I cannot help thinking that a company like Westfield should be thinking well and truly outside the box and developing a kit style vehicle that pushes the boundaries of design and tech
How about this one:

Westfield GTM Autonomous Vehicle

Steamer

13,870 posts

214 months

Saturday 27th July 2019
quotequote all
poo at Paul's said:
Iheathrow pods (which if you've not used them are truly excellent!)
Thanks for that - new to me!

They do look interesting and when covered in a graphic wrap seem reminiscent of something from future/retro Bladerunner

romac

599 posts

147 months

Saturday 27th July 2019
quotequote all
It's amazing to see / read what Westfield are up to. Good on them!

The Chesil Speedster in electric sounds a tasty idea. I've often thought an electric open top or convertible would be a great w/e car for cruising up and down the prom! cool

sisu

2,589 posts

174 months

Sunday 28th July 2019
quotequote all
An electric version of a fibreglass car that is the Terry Wogan toupee tape of Porsches?

Pop on the Status Quo and let your ponytail flutter in the breeze.

tr3a

500 posts

228 months

Sunday 28th July 2019
quotequote all
Nonono, you don't want to do it like that!



Just take a featherweight sevenesque chassis, bung in an electric transaxle, doing away with the driveshaft tunnel and thereby opening up space in the cockpit, fill the engine space with enough batteries to do 100 miles on a charge and you have the most hilarious four-wheeled point-and-squirt rocket on the planet. A quiet weapon that'll give any Ariel Atom a run for its money.

Equus

16,980 posts

102 months

Sunday 28th July 2019
quotequote all
tr3a said:
Nonono, you don't want to do it like that!

Just take a featherweight sevenesque chassis, bung in an electric transaxle, doing away with the driveshaft tunnel and thereby opening up space in the cockpit, fill the engine space with enough batteries to do 100 miles on a charge and you have the most hilarious four-wheeled point-and-squirt rocket on the planet. A quiet weapon that'll give any Ariel Atom a run for its money.
You mean like this one, with a composite monocoque, which dates back to 1992?:






sparkythecat

7,905 posts

256 months

Sunday 28th July 2019
quotequote all
Equus said:
poo at Paul's said:
Would most people after a kit car that paid "homage" in this way not prefer a drivetrain like the original?
There will be a significant number - particularly the sort of affluent elite who want to be seen to be 'green', who like the image but can't stomach a farty, dirty, underpowered Beetle engine.

Those who prefer the original drivetrain will still be able to buy one (Westfield/Chesil will offer both, as I understand it).

poo at Paul's said:
I cannot help thinking that a company like Westfield should be thinking well and truly outside the box and developing a kit style vehicle that pushes the boundaries of design and tech
How about this one:

Westfield GTM Autonomous Vehicle
You don't have to have the farty old beetle engine these days. Subaru Impreza boxer engine conversions have been around in VDubs for quite a while

Equus

16,980 posts

102 months

Sunday 28th July 2019
quotequote all
sparkythecat said:
You don't have to have the farty old beetle engine these days. Subaru Impreza boxer engine conversions have been around in VDubs for quite a while
Serious question, but how would you cool one in a 356 bodyshell?

hairykrishna

13,185 posts

204 months

Sunday 28th July 2019
quotequote all
loafer123 said:
The benefit of kit cars for conversion is that the GRP shell and lightweight bespoke chassis make them very efficient to adapt and convert, with fewer batteries required than modern cars.

I think the £25k premium above was a guess. Certainly it is cheaper than that with parts readily available;

https://www.evwest.com/catalog/index.php?cPath=40
The porsche conversion 'kit' on that page is 8k without batteries for ~80hp. You're looking at maybe 5k for batteries?

sparkythecat

7,905 posts

256 months

Sunday 28th July 2019
quotequote all
Equus said:
sparkythecat said:
You don't have to have the farty old beetle engine these days. Subaru Impreza boxer engine conversions have been around in VDubs for quite a while
Serious question, but how would you cool one in a 356 bodyshell?
2 radiators, one in the back and one in the front according to this ad smile

http://www.ricola.co.uk/spspec.htm

I've seen others refer to using a SAAB rad

Wilmslowboy

4,216 posts

207 months

Sunday 28th July 2019
quotequote all
Wife has a 2012 chesil, great car, fair cracks on, it has around 90bhp.

Couple of downsides are, it only has a 4 speed gearbox (so 4K revs at 80 mph), and bloody hard ride.

Looked at an electric conversion, and as said above prices came in around £10k. (Plus we would get a few £k back for the existing 1.8 engine).

We were a bit undecided, as it would make touring in it even more challenging.


Everything i’v heard is the biggest issue with Chesil ownership is dealing with factory, so ownership by Westfield has to be good thing.

I assume a £25k premium to an ICE car, would put it at mid to late £50k.


sisu

2,589 posts

174 months

Monday 29th July 2019
quotequote all
One other aspect you need to consider with electric conversions of old cars is the extra weight of the batteries in a crash. Whilst the 356 and Speedster replicas are not the safest things, there is a decent amount of space around you and although this wouldnt be a Chesil selling point, the fibreglass is probably safer.

Adding 50-80kgs of NiCad in blocks around me is not what I want in a crash.

loafer123

15,454 posts

216 months

Monday 29th July 2019
quotequote all
sisu said:
One other aspect you need to consider with electric conversions of old cars is the extra weight of the batteries in a crash. Whilst the 356 and Speedster replicas are not the safest things, there is a decent amount of space around you and although this wouldnt be a Chesil selling point, the fibreglass is probably safer.

Adding 50-80kgs of NiCad in blocks around me is not what I want in a crash.
Is the weight very different from the ICE, fuel tank etc?

I built a kit car when I was young and a friend got rear ended by a lorry in the same type of car. The lorry came off worse, other than the bodywork.

edoverheels

358 posts

106 months

Monday 29th July 2019
quotequote all
That sounds like a fantastic idea. It wouldn’t be safe for me to build one but would love a tun key version.
The worst thing about a Chesil is the engine, electric reliability would be great, very interested.

sisu

2,589 posts

174 months

Tuesday 30th July 2019
quotequote all
loafer123 said:
Is the weight very different from the ICE, fuel tank etc?

I built a kit car when I was young and a friend got rear ended by a lorry in the same type of car. The lorry came off worse, other than the bodywork.
Yes and yes.
The engine/gearbox are low and designed to be integral to the floorpan. The engine is bolted to the gearbox/framehorns. An electric motor weighs less than a VW T1 1600. The fuel tank holds maybe 35kg of fuel. Glassfibre is good at absorbing impact.
However batteries mounted in the fuel tank area/spare tire space, in the rear above the engine/gearbox are very heavy non collapsible steel.. So if you are in an accident what would be a crumple zone is now filled with battery and you have more 80kg of battery behind you. It would be much like a lorry crash where the load takes out the cab.
This is why the floor mounted battery is used now.

loafer123

15,454 posts

216 months

Tuesday 30th July 2019
quotequote all
sisu said:
loafer123 said:
Is the weight very different from the ICE, fuel tank etc?

I built a kit car when I was young and a friend got rear ended by a lorry in the same type of car. The lorry came off worse, other than the bodywork.
Yes and yes.
The engine/gearbox are low and designed to be integral to the floorpan. The engine is bolted to the gearbox/framehorns. An electric motor weighs less than a VW T1 1600. The fuel tank holds maybe 35kg of fuel. Glassfibre is good at absorbing impact.
However batteries mounted in the fuel tank area/spare tire space, in the rear above the engine/gearbox are very heavy non collapsible steel.. So if you are in an accident what would be a crumple zone is now filled with battery and you have more 80kg of battery behind you. It would be much like a lorry crash where the load takes out the cab.
This is why the floor mounted battery is used now.
Interesting - why don't the batteries go in the place where the engine was?

Caddyshack

Original Poster:

10,892 posts

207 months

Tuesday 30th July 2019
quotequote all
loafer123 said:
sisu said:
loafer123 said:
Is the weight very different from the ICE, fuel tank etc?

I built a kit car when I was young and a friend got rear ended by a lorry in the same type of car. The lorry came off worse, other than the bodywork.
Yes and yes.
The engine/gearbox are low and designed to be integral to the floorpan. The engine is bolted to the gearbox/framehorns. An electric motor weighs less than a VW T1 1600. The fuel tank holds maybe 35kg of fuel. Glassfibre is good at absorbing impact.
However batteries mounted in the fuel tank area/spare tire space, in the rear above the engine/gearbox are very heavy non collapsible steel.. So if you are in an accident what would be a crumple zone is now filled with battery and you have more 80kg of battery behind you. It would be much like a lorry crash where the load takes out the cab.
This is why the floor mounted battery is used now.
Interesting - why don't the batteries go in the place where the engine was?
Lower the better for centre of gravity and stability

loafer123

15,454 posts

216 months

Tuesday 30th July 2019
quotequote all
Caddyshack said:
loafer123 said:
sisu said:
loafer123 said:
Is the weight very different from the ICE, fuel tank etc?

I built a kit car when I was young and a friend got rear ended by a lorry in the same type of car. The lorry came off worse, other than the bodywork.
Yes and yes.
The engine/gearbox are low and designed to be integral to the floorpan. The engine is bolted to the gearbox/framehorns. An electric motor weighs less than a VW T1 1600. The fuel tank holds maybe 35kg of fuel. Glassfibre is good at absorbing impact.
However batteries mounted in the fuel tank area/spare tire space, in the rear above the engine/gearbox are very heavy non collapsible steel.. So if you are in an accident what would be a crumple zone is now filled with battery and you have more 80kg of battery behind you. It would be much like a lorry crash where the load takes out the cab.
This is why the floor mounted battery is used now.
Interesting - why don't the batteries go in the place where the engine was?
Lower the better for centre of gravity and stability
True, but are batteries very different in mass from the engine that was there before?

sisu

2,589 posts

174 months

Tuesday 30th July 2019
quotequote all
They will be using this setup. The motor bolts to the gearbox with an adapter plate. The box above the motor is the inverter and the other box is the charge controller, it needs to be cooled but doesn't cool the batteries which is ok for trickle charging. Not good if you want to use a rapid charger. But as there is no cutting of the body you don't need an engineering check.
Motor: HPEVS AC-50
Controller: Curtis 1238 650 Amp, 96 Volt
Shunt: Deltec 600 Amp
Transmission Adapter Kit and fuel gauge.
Charger: Elcon PFC2500
J1772 Charge:  Inlet, and Controller
Throttle Control pedal from a Toyota Prius.
DC/DC Converter: 400 Watt Elcon
This costs around £8000 for these parts. You need to fabricate battery boxes/frames

The batteries are Tesla packs, these are the most powerful for the size. They cost around £1500 each used and you need 4 to get 100 mile range.


Scrump

22,084 posts

159 months

Tuesday 30th July 2019
quotequote all
sisu said:
They will be using this setup. The motor bolts to the gearbox with an adapter plate. The box above the motor is the inverter and the other box is the charge controller, it needs to be cooled but doesn't cool the batteries which is ok for trickle charging. Not good if you want to use a rapid charger. But as there is no cutting of the body you don't need an engineering check.
Motor: HPEVS AC-50
Controller: Curtis 1238 650 Amp, 96 Volt
Shunt: Deltec 600 Amp
Transmission Adapter Kit and fuel gauge.
Charger: Elcon PFC2500
J1772 Charge:  Inlet, and Controller
Throttle Control pedal from a Toyota Prius.
DC/DC Converter: 400 Watt Elcon
This costs around £8000 for these parts. You need to fabricate battery boxes/frames

The batteries are Tesla packs, these are the most powerful for the size. They cost around £1500 each used and you need 4 to get 100 mile range.
I have the info pack from Westfield and what you have posted is not quite right.

The pack I have states they are using a Hyper 9 motor with a 120v controller.
The batteries are 8X tesla model S batteries and it has a 180 -200 mile range.
The £25K price increase over the conventionally powered car is correct frown