924S Won't Start

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Discussion

FelixP

Original Poster:

304 posts

155 months

Saturday 25th April 2015
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I think I may have upset it!

I swapped the main instrument surround over, so had to unplug the rev counter etc before plugging back in. I have also tucked away a nest of wiring on the passenger side including a switch, presumably wired to the fuel pump. Perhaps I have disturbed something?

The PO removed an alarm/immobiliser, however I can still see remnants of it. I can also see a black box by the ECU on the driver side.

Now the car cranks, the fuel pump buzzes but it doesn't fire. I got a few splutters but it cuts out almost immediately. I have pulled the DME relay out, wriggled it around etc. The rev counter does bounce, but only a fraction. Could this be the route of my problem?

I can hear the fuel pump and I have a spark.

Jumpered the DME but this didn't make a difference, the fuel pump runs with the key turned to the first position anyway.

This is what I have under the passenger side:



Relays - Radio controlled black box - big red relay - u/s switch to fuel pump - mystery black switch that doesn't appear to do anything

Driver side ECU and this black box



I'm at a loss, the 2 litre 924's I'm used to were much simpler!

FelixP

Original Poster:

304 posts

155 months

Saturday 25th April 2015
quotequote all
The plot thickens...

With the key in position 2, I can hear the fuel pump running, however when I turn to crank it then it cuts out.

It should be the other way around. I swapped the ignition switch for a known good one - no difference. Jumping the DME relay doesn't make the fuel pump run either.

This suggests the wiring from the DME to the fuel pump is a problem, however it runs from the ignition switch?

GC8

19,910 posts

190 months

Sunday 26th April 2015
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I think that the b*stardised wiring is the problem. The fuel pump shouldn't operate until the engine is cranking and has reached the required speed.

FelixP

Original Poster:

304 posts

155 months

Sunday 26th April 2015
quotequote all
I think it would be a huge coincidence that it has now stopped after unplugging the rev counter and just moving that wiring?

I have bought a multi meter and tested the DME relay socket & fuel pump fuse. I get 12v at the fuse.

With the relay, I get 12v constantly at pin 30. Pin 86 (ign) I get 0v with the key out, 12v with it in accessory position and 9v cranking.

I still can't jump the relay to get the pump to run.

LFB531

1,233 posts

158 months

Thursday 30th April 2015
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You have my sympathies. Our early 944 was working just fine and then suddenly decided it didn't want to play. Tried everything you're doing and more, ended up swapping the ECU as a last resort and all is now well.

Ours also suffers from hacked wiring, why do people do this!!?

gothatway

5,783 posts

170 months

Thursday 30th April 2015
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What he ^^^^ said. If it's gonna fail sometime, then it's gonna fail sometime. My ECU (early 84) failed near the end of a 100+ mile run; had been running perfectly until that moment. I'd definitely try a known working ECU if you can get hold of one. Very easy to swap ( as long as you have triple-jointed arms).

Your big red relay is the one for the electric windows.

The detritus left behind by alarm systems leads me to think that the guys who designed and fitted them should be shot.

Edited by gothatway on Thursday 14th May 23:03

FelixP

Original Poster:

304 posts

155 months

Wednesday 13th May 2015
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Just to update this, you were right! Auto electrician came out, traced the wires and then suspected the ECU. Running sweetly again now smile


gothatway

5,783 posts

170 months

Thursday 14th May 2015
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Glad you got it going. Looks good, with its Somerset registration - still in this part of the world ?