Life and Death of Li Ion batteries

Life and Death of Li Ion batteries

Author
Discussion

starsky67

526 posts

14 months

Tuesday 11th April 2023
quotequote all
Evanivitch said:
Mikehig said:
The article says:
"At Synetiq, the UK's largest salvage company, head of operations Michael Hill said over the last 12 months the number of EVs in the isolation bay – where they must be checked to avoid fire risk - at the firm's Doncaster yard has soared, from perhaps a dozen every three days to up to 20 per day.
"We've seen a really big shift and it's across all manufacturers," Hill said.
The UK currently has no EV battery recycling facilities, so Synetiq has to remove the batteries from written-off cars and store them in containers. Hill estimated at least 95% of the cells in the hundreds of EV battery packs - and thousands of hybrid battery packs - Synetiq has stored at Doncaster are undamaged and should be reused."
At 20 per day those hundreds of EV batteries will soon be thousands. Add in the hybrid packs and it must all add to substantial potential value in repaired packs and recovered material. Unless repair/material recovery is problematic, it's surprising that no-one has set up shop to do this.
The longer those undamaged battery packs sit in storage the more likely they'll turn into bricked batteries.

So there's two-fold, we need a means to second-life these batteries that are useable and a means to recycle expired batteries back to raw product. And shipping them is hazardous so ideally a UK location.
I wonder what the economics of just recycling them (they are after all high grade ore essentially as Musk points out) rather than taking them apart and replacing defective cells?

You could well imagine that an automated recycling process as the default for questionable batteries might make the most sense, even if small independents can repair them.

Mikehig

743 posts

62 months

Tuesday 11th April 2023
quotequote all
OutInTheShed said:
Mikehig said:
The article says:
"At Synetiq, the UK's largest salvage company, head of operations Michael Hill said over the last 12 months the number of EVs in the isolation bay – where they must be checked to avoid fire risk - at the firm's Doncaster yard has soared, from perhaps a dozen every three days to up to 20 per day.
"We've seen a really big shift and it's across all manufacturers," Hill said.
The UK currently has no EV battery recycling facilities, so Synetiq has to remove the batteries from written-off cars and store them in containers. Hill estimated at least 95% of the cells in the hundreds of EV battery packs - and thousands of hybrid battery packs - Synetiq has stored at Doncaster are undamaged and should be reused."
At 20 per day those hundreds of EV batteries will soon be thousands. Add in the hybrid packs and it must all add to substantial potential value in repaired packs and recovered material. Unless repair/material recovery is problematic, it's surprising that no-one has set up shop to do this.
Chicken and egg really.
Nobody is going to invest in a recycling facility until the numbers are sufficient.
20 vehicles a day is only a few thousand a year. The batteries are not hugely valuable.
You need big numbers to start up an industry.
Wages, premises, technology all cost a lot.
When it starts to look like big money, the industry will appear.
There's no point starting too small, knowing in 5 years' time you'll be obsolete.

I think we are not far from the point where it starts to make sense
The article talks of the numbers "soaring" over the past 12 months from around 4 per week to 20. Presumably this reflects the growing number of EVs on the road so is likely to continue rising.
As for "The batteries are not hugely valuable", What else makes EVs so much costlier than ICEs?

LivLL

10,858 posts

198 months

Tuesday 11th April 2023
quotequote all
Presumably there are already plants that recycle the types of battery cells contained within many EV batteries?

SpeckledJim

31,608 posts

254 months

Tuesday 11th April 2023
quotequote all
Mikehig said:
OutInTheShed said:
Mikehig said:
The article says:
"At Synetiq, the UK's largest salvage company, head of operations Michael Hill said over the last 12 months the number of EVs in the isolation bay – where they must be checked to avoid fire risk - at the firm's Doncaster yard has soared, from perhaps a dozen every three days to up to 20 per day.
"We've seen a really big shift and it's across all manufacturers," Hill said.
The UK currently has no EV battery recycling facilities, so Synetiq has to remove the batteries from written-off cars and store them in containers. Hill estimated at least 95% of the cells in the hundreds of EV battery packs - and thousands of hybrid battery packs - Synetiq has stored at Doncaster are undamaged and should be reused."
At 20 per day those hundreds of EV batteries will soon be thousands. Add in the hybrid packs and it must all add to substantial potential value in repaired packs and recovered material. Unless repair/material recovery is problematic, it's surprising that no-one has set up shop to do this.
Chicken and egg really.
Nobody is going to invest in a recycling facility until the numbers are sufficient.
20 vehicles a day is only a few thousand a year. The batteries are not hugely valuable.
You need big numbers to start up an industry.
Wages, premises, technology all cost a lot.
When it starts to look like big money, the industry will appear.
There's no point starting too small, knowing in 5 years' time you'll be obsolete.

I think we are not far from the point where it starts to make sense
The article talks of the numbers "soaring" over the past 12 months from around 4 per week to 20. Presumably this reflects the growing number of EVs on the road so is likely to continue rising.
As for "The batteries are not hugely valuable", What else makes EVs so much costlier than ICEs?
They're expensive to build, as part of building a new car.

But there's not much of a market for them second hand.

If batteries were dying with the frequency that some would have you believe, then there would be a thriving market in second hand batteries...but there isn't...


Evanivitch

20,102 posts

123 months

Tuesday 11th April 2023
quotequote all
SpeckledJim said:
They're expensive to build, as part of building a new car.

But there's not much of a market for them second hand.

If batteries were dying with the frequency that some would have you believe, then there would be a thriving market in second hand batteries...but there isn't...
Some companies have offered home battery storage using second -life batteries. However, the limited feedstock makes it unviable. I'd be quite happy with a second-life LFP home battery, but the labour and testing required of second-life batteries doesn't always mean a great saving over a new set with longer warranty.

gangzoom

6,304 posts

216 months

Tuesday 11th April 2023
quotequote all
LivLL said:
Presumably there are already plants that recycle the types of battery cells contained within many EV batteries?
Tesla started to supply ‘new’ 90kWh 350v 4680 cell packs for older S/Xs around 24 months ago. Recently its come to light that these ‘new’ 90kWh packs may actually be using ‘used’ cells taken from old packs. Tesla of course aren’t commenting, but they currently offer ‘refurbished’ 85kWh packs for around $10k, or a ‘new’ 90kWh pack for $20K.

The refurbished packs are not re manufactured in anyway as far as anyone call tell, but a chap in the US who build a P100+ and retrofitted AP to a none-AP car (so he knows what’s his doing) has suggested there is data in BMS pulls of the ‘new’ packs that they are using recycled cells versus ‘new’ 4680 cells. His keen to take apart one of these brand ‘new’ packs, but understandably no owner who’s just paid $20K for one is going to let someone dismantle the pack for no reason, these packs have a 4 year, 50K mile warranty so it might a few more years before we know for sure.

But if Tesla are doing this, than it’s clearly possible, but nothing is confirmed.

Edited by gangzoom on Tuesday 11th April 16:26

NMNeil

5,860 posts

51 months

Tuesday 11th April 2023
quotequote all
SpeckledJim said:
They're expensive to build, as part of building a new car.

But there's not much of a market for them second hand.

If batteries were dying with the frequency that some would have you believe, then there would be a thriving market in second hand batteries...but there isn't...
Rubbish
https://www.ebay.com/b/Electric-Car-Truck-Batterie...
https://www.azlithium.com/
https://www.evwest.com/catalog/index.php?cPath=4
I could list hundreds of companies offering used EV batteries for solar storage.

SpeckledJim

31,608 posts

254 months

Tuesday 11th April 2023
quotequote all
NMNeil said:
SpeckledJim said:
They're expensive to build, as part of building a new car.

But there's not much of a market for them second hand.

If batteries were dying with the frequency that some would have you believe, then there would be a thriving market in second hand batteries...but there isn't...
Rubbish
https://www.ebay.com/b/Electric-Car-Truck-Batterie...
https://www.azlithium.com/
https://www.evwest.com/catalog/index.php?cPath=4
I could list hundreds of companies offering used EV batteries for solar storage.
I think we're at slightly cross-purposes.

I'm talking about a shortage of demand for a good condition battery from a write-off. The company we're discussing breaks cars and sells used car parts.

There's not much of a market for a healthy 3 year old 90kWh Tesla battery from a crashed car, because very few similar cars are in need of a replacement battery.

You're talking about finding a use for a 'very tired' battery pack. A nominal 24kWh battery from an old Leaf that's actually only got 12 kWh left does indeed make a useful domestic battery, and that's a great use for it.

Reading the Doom Press you'd expect to see lots of presentable but dead cars on eBay for £5k that need a £15k battery in order to be a £20k car again. But there's really not much of that.

Nomme de Plum

4,622 posts

17 months

Tuesday 11th April 2023
quotequote all
NMNeil said:
SpeckledJim said:
They're expensive to build, as part of building a new car.

But there's not much of a market for them second hand.

If batteries were dying with the frequency that some would have you believe, then there would be a thriving market in second hand batteries...but there isn't...
Rubbish
https://www.ebay.com/b/Electric-Car-Truck-Batterie...
https://www.azlithium.com/
https://www.evwest.com/catalog/index.php?cPath=4
I could list hundreds of companies offering used EV batteries for solar storage.
Shipping from the USA would be expensive and then there is the customs duty issue.

The USA market will be more mature simply because of the numbers available.

Are there many on the UK market?

It will be interesting to see how the used market develops as useful battery life increases and manufacturing costs continue to fall.




Evanivitch

20,102 posts

123 months

Tuesday 11th April 2023
quotequote all
NMNeil said:
Rubbish
https://www.ebay.com/b/Electric-Car-Truck-Batterie...
https://www.azlithium.com/
https://www.evwest.com/catalog/index.php?cPath=4
I could list hundreds of companies offering used EV batteries for solar storage.
Really? I think there's plenty of companies that say it can be done, but few are able to acquire used batteries at a rate and price point that is sustainable as a business model. At least as far as I've been aware of to date.

Nomme de Plum said:
Shipping from the USA would be expensive and then there is the customs duty issue.
Good luck shipping 'used' batteries from the US. It's a nightmare especially when you've broken down a battery to cells/modules without a BMS.

Nomme de Plum

4,622 posts

17 months

Tuesday 11th April 2023
quotequote all
Evanivitch said:
NMNeil said:
Rubbish
https://www.ebay.com/b/Electric-Car-Truck-Batterie...
https://www.azlithium.com/
https://www.evwest.com/catalog/index.php?cPath=4
I could list hundreds of companies offering used EV batteries for solar storage.
Really? I think there's plenty of companies that say it can be done, but few are able to acquire used batteries at a rate and price point that is sustainable as a business model. At least as far as I've been aware of to date.

Nomme de Plum said:
Shipping from the USA would be expensive and then there is the customs duty issue.
Good luck shipping 'used' batteries from the US. It's a nightmare especially when you've broken down a battery to cells/modules without a BMS.
I won't be shipping used batteries from the USA or anywhere else as it happens.

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