Peugeot 205 Saloon Libre - RWD Space-Frame Silhouette Racer

Peugeot 205 Saloon Libre - RWD Space-Frame Silhouette Racer

Author
Discussion

M3John

5,974 posts

220 months

Wednesday 27th November 2013
quotequote all
Absolutely fantastic work ! thumbup

CamMoreRon

Original Poster:

1,237 posts

126 months

Wednesday 27th November 2013
quotequote all
Thanks guys. biggrin I still can't believe how light the front brake disc assemblies are! It's pretty weird to hold them in your hand, they're a 300mm rotor so you naturally expect them to be quite heavy.

The Mini pickup is Andy's project. I think his plan is to turn it in to a burger van. He's 6' 2". laugh

The Bandit

788 posts

196 months

Wednesday 27th November 2013
quotequote all
Engineering porn. Makes my dinkle tingle, a lot.
Bookmarked thumbup

eddd1e

499 posts

169 months

Wednesday 27th November 2013
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Best project i have seen in a long time. Good on you mate. Respect.

piers1

826 posts

195 months

Wednesday 27th November 2013
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Incredible personal fabricating, looking forward to the next update

biggerbigben

72 posts

245 months

Friday 29th November 2013
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A truly inspirational build! Keep us updated!

CamMoreRon

Original Poster:

1,237 posts

126 months

Saturday 30th November 2013
quotequote all
Well.. arses. After a good day spent welding up the rear end of the chassis and sorting the diff mounts, I figured I'd try a nice easy job and try the brakes & wheels on the rear uprights. It turns out that I didn't model the bleed nipple when I made CAD models of the R1 calipers, and it fouls on the inside of the wheel rim to the extent that it being where it is currently on the caliper is impossible. What a f***ing silly mistake!

I think I'll have to relocate the nipple somewhere, somehow. Not quite sure how I'll do that yet.. but maybe I could get new piston bore cap made up that has the bleed nipple inside it and block off the standard location.

On a positive note, the rear diff mounts, wishbone mounts, and all the extra supporting braces are now fully welded, so the back end is very nearly complete.

CamMoreRon

Original Poster:

1,237 posts

126 months

Saturday 30th November 2013
quotequote all
This pics show a problem I had with the first try at the upper diff mount brace.. it turned out to be nigh-on impossible to get the diff out without scratching / scraping the hell out of the frame, so I had to think of something else. Fortunately I'd only tacked it in, so chopped it back out again and will make it removable so the diff can be easily lifted out through the top.



The brace chopped out, and all the rear end welding complete.





I've just about run out of gas, so no more work this weekend.

northandy

3,496 posts

222 months

Saturday 30th November 2013
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Top work, those welds are brilliant.

Looking forward to seeing this progress

Butter Face

30,341 posts

161 months

Saturday 30th November 2013
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Holy st. This is insane.


Stunning work!!

motorsportbeng

200 posts

161 months

Saturday 30th November 2013
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This is a fantastic project, keep up the good work!
Particularly inspirational to me as a current UH student

hogfisch

291 posts

192 months

Sunday 1st December 2013
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Utterly, utterly superb! And those welds......!

Dr G

15,197 posts

243 months

Sunday 1st December 2013
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What an absolutely spectacular project; I will closely follow smile

We use a pro fabricator at work fairly often and I love looking at how neat his welds are put yours genuinely put them to shame. Engineering porn!

CamMoreRon

Original Poster:

1,237 posts

126 months

Sunday 8th December 2013
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TEASER ALERT. laugh

I'll be ordering my dampers some time in the next few days, and have been doing the last bit of fiddling around in CAD to make sure everything is going to fit and I order the right length hoses. 10 points if you guess the manufacturer. laugh








_Batty_

12,268 posts

251 months

Sunday 8th December 2013
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Ohlin?
Love the cad work btw.

rdodger

1,088 posts

204 months

Sunday 8th December 2013
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Got be Ohlin if you are really going for it.

Nitron if the budget is at all relevant?

Gaz or Protech if you are poor like me!

CamMoreRon

Original Poster:

1,237 posts

126 months

Monday 9th December 2013
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Penske. biggrin

rdodger

1,088 posts

204 months

Monday 9th December 2013
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CamMoreRon said:
Penske. biggrin
Nice! The full on bespoke jobby.

2DDav

685 posts

154 months

Monday 9th December 2013
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Clever s like you just make the rest of us feel bad.

Awesome project though.

CamMoreRon

Original Poster:

1,237 posts

126 months

Monday 9th December 2013
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Yeah they're custom jobbies. I've been chatting to them for a little while now getting the spec sorted.. just have to send them money now. eek