BMW 330 Clubsport

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LanceRS

Original Poster:

2,174 posts

138 months

Thursday 19th November 2020
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Just the smallest of updates.

New rear dampers (one completely expired a couple of days before the car was booked in to have them replaced), discs and pads see it with a fresh MOT.

As, I suspect with many people this year, it’s not had much use since April, so little in fact that I think I’ve managed to put more miles on the Cosworth!

Still hopefully next year will be better.

LanceRS

Original Poster:

2,174 posts

138 months

Friday 20th November 2020
quotequote all
Oh, and I have finally replaced the dark side repeaters that it came with.

For what it should have. Looks much better.

LanceRS

Original Poster:

2,174 posts

138 months

Saturday 28th November 2020
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Gearbox fixed, hydraulic clutch conversion, new brakes, diff bearings replaced, new tyres along with belts and fluids. It still needs things doing, but it’s roadworthy and legal. smile

LanceRS

Original Poster:

2,174 posts

138 months

Tuesday 1st December 2020
quotequote all
It does. It’s not a paddle clutch, but it is heavy duty enough to snap clutch cables and break the horrible little nylon ratchet.

LanceRS

Original Poster:

2,174 posts

138 months

Tuesday 22nd December 2020
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And back on topic.

I got in it the other day to be greeted with the low washer fluid light. Not a problem, filled the bottle up again and all was well.
Until I got in the following day and was met with the same pretty little orange picture. “Bugger”, I thought to myself “it’s guaranteed to be something to do with the headlamp washers”.
Unimpressed with the idea of pulling the front of the car apart in the week leading up to what passes for Christmas this year, I did what any decent home car tinkerer does, start at the easy end.
To my absolute amazement, the trick of putting it off until the next day had worked, in about 10 seconds I spotted the slow drip from the area around the pump for the windscreen.
Pulling it apart I found this ( I didn’t even know it was there, so I’ve learned something)

little fella all blocked with congealed washer fluid.
It turns out the the issue was in fact this.

It was actually leaking from the motor itself. New one ordered and fitted this morning, problem solved smile
Not a very riveting update I know, but there’s not much going on and I seem to have time on my hands.

LanceRS

Original Poster:

2,174 posts

138 months

Monday 15th February 2021
quotequote all
And, I’m back with a new mystery to solve.

I took the car out to do some shopping on Sunday and took the back way. Having very thoroughly warmed the it up on my travels, I thought that I heard the exhaust getting louder. About half a mile from Tesco I realised that it was not my usual paranoia and that the car now sounded like a tank.
Suitably embarrassed and feeling very conspicuous I crept into the car park on tick-over, checked that the exhaust was not lying on the floor and went shopping with the usual intent of checking it out properly when I got home.
Twenty minutes later, food loaded in the boot I started the car, full of trepidation.
It started perfectly making no more noise than usual. I drove five miles home without incident. How the hell can an exhaust blow that badly and then fix itself?
This of course meant that when I got home there was no apparent leak to look for frown

LanceRS

Original Poster:

2,174 posts

138 months

Tuesday 16th February 2021
quotequote all
Thank you gentlemen, when it stops raining I shall try to have a look.

LanceRS

Original Poster:

2,174 posts

138 months

Saturday 20th February 2021
quotequote all
I still have not had a chance to have a proper look, I have managed to make the blow a permanent feature though. It seems to be coming from the manifold end. I think, manifold to engine rather than manifold to exhaust. When I got it home, there was smoke/fumes from under the bonnet. That however I think is a result of the leaking gases being near the oil from the seeping cam cover gasket.
Having made it pretty much unusable, I will have to sort it out this week.

LanceRS

Original Poster:

2,174 posts

138 months

Tuesday 23rd February 2021
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Mystery solved.

Hopefully there is enough of the flanges to get away with replacing the gaskets and bolts. If not I'm going to have to spend some money.
If the flange on the down pipe/manifold is too far gone, I'm inclined to replace it with a cat free one.

LanceRS

Original Poster:

2,174 posts

138 months

Tuesday 23rd February 2021
quotequote all
s m said:
daveco said:
What a great thread!

I'm lucky to have a 330ci sport with the 6 speed manual but the clubsport always intrigued me.

Where was the 20kg stripped from?

The engine insulation on the underside of the bonnet weighs nowt so genuinely curious as to where it was lightened.
Exhaust system flanges......
Apparently sosmile

The sound insulation is missing from the bulkhead and/or floor. There is definitely more cabin noise than the standard, although it’s not unbearable.

I’ve only had a quick look but it seems that decent replacement manifolds for these are a bit thin on the ground. The main problem being clearance for the steering, most are listed as LHD only.

LanceRS

Original Poster:

2,174 posts

138 months

Tuesday 23rd February 2021
quotequote all
I am slightly hampered by needing the car so I cannot have it off the road while things are made or adapted. At the moment I have replaced one of the bolts that was missing which has improved things and temporarily at least made it sort of usable.
Plan A is definitely to try just replacing the gasket along with new nuts and bolts.
Amazing, SWMBO hasn’t suggested that I need to replace the car again.

LanceRS

Original Poster:

2,174 posts

138 months

Monday 22nd March 2021
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And I’m still being kept occupied. The EML has come on and with the codes read it seems that the Tank ventilation valve 000044 has packed up. I have learned that the Americans call it a purge valve and it appears to be located at the bottom of the inlet manifold. YouTube suggests that this is a quick and easy job (somehow I have my doubts).
The question now is, do I buy an original BMW part or one of the Febi Bilstein parts?

LanceRS

Original Poster:

2,174 posts

138 months

Monday 22nd March 2021
quotequote all
In happier news, I've been experimenting with the new Turtle Wax Graphine spray wax.

Apologies for the phone photo in the dark, but I was quite pleased when I had finished and I forgot to take any out in the sun earlier.

LanceRS

Original Poster:

2,174 posts

138 months

Monday 22nd March 2021
quotequote all
Febi Bilstein part ordered, should be here in the next couple of days. I’m hoping that the weather stays good smile

LanceRS

Original Poster:

2,174 posts

138 months

Thursday 25th March 2021
quotequote all

New part fitted, codes cleared and EML is off.

Fitted this too, a productive day smile

LanceRS

Original Poster:

2,174 posts

138 months

Thursday 25th March 2021
quotequote all
Thank you.
The wax seems good so far. I just gave it a quick spray after washing it rather than doing the job properly. It was easy to use and I await some rain to see how the water beads.
When the weather is a bit more reliable I shall make a decent effort.




LanceRS

Original Poster:

2,174 posts

138 months

Monday 29th March 2021
quotequote all
First proper drive after clearing the codes and I get some new pretty lights to look at. mad

I am guessing that a wheel speed sensor has died.

LanceRS

Original Poster:

2,174 posts

138 months

Tuesday 30th March 2021
quotequote all
Thanks Gents.
I tried the cheap reader that I have, no relevant codes. I shall borrow a Carley tomorrow and see what I find.
The lights are intermittent, I had to go shopping earlier and upon leaving they had gone out again only to reappear about a mile down the road.

LanceRS

Original Poster:

2,174 posts

138 months

Wednesday 31st March 2021
quotequote all
Thank you, it’s quite therapeutic to be able to share and you can usually be sure that someone knowledgeable will be along to help. I’ve had it now for nearly 6 years and over 60k Miles now (would be more but we all know what the last year has been like).

Anyway, codes read and it is the front left that’s causing the problem. Had the car up in the air quickly and nothing visible. The car is getting a signal, the problem appears at about 50 mph which is when all the lights come back on.
I shall try to get a new sensor and hopefully have a go at the weekend.

LanceRS

Original Poster:

2,174 posts

138 months

Thursday 1st April 2021
quotequote all
I have a horrible feeling that it will not just be the sensor. The issue reared it’s head over some broken tarmac, making me think that it must be the result of a jolt or vibration. Also it only comes on at over 45 mph suggesting to me that it’s more likely to be a moving part causing the problem. And thirdly, experience has taught me over the years that it is rarely the simplest fix that solves things.

The wallet draining also continues as having the car in the air has also highlighted how worn the RTABs are. Having seen this has made me more acutely aware of the wayward back end when I am driving, so some poly bushes are on their way.