2003 Porsche Boxster S

2003 Porsche Boxster S

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geraintthomas

Original Poster:

900 posts

107 months

Monday 13th April 2020
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KillerHERTZ said:
Nice project!

Looks loads better with the Porsche logo back on the bootlid.


Not feeling the centre console wrap myself, makes it look cheap IMO.

I would have tried Plastic bumper paint (available from Halfords) - I have done my faded numberplate plinth and wiper cover. its hardwearing and looks original.
I think you're right. I want it gloss black but wrap gloss just isn't cutting it. Taking it off tomorrow, and off to the body shop it goes soon!

HM-2

12,467 posts

169 months

Monday 13th April 2020
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I think the orange-peel is because of the texturing of the plastic under the wrap no?

If I were you I'd be tempted to get a spare of eBay, flatten and plastic prime it, then spray it body colour yourself. With a bit of care you can get a decent finish using good quality rattle cans; I certainly did on the wing mirror of my M140i.

geraintthomas

Original Poster:

900 posts

107 months

Tuesday 14th April 2020
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HM-2 said:
I think the orange-peel is because of the texturing of the plastic under the wrap no?

If I were you I'd be tempted to get a spare of eBay, flatten and plastic prime it, then spray it body colour yourself. With a bit of care you can get a decent finish using good quality rattle cans; I certainly did on the wing mirror of my M140i.
Nah it's actually on the vinyl itself. It's quite cheap.

To be honest, the price of more vinyl, primer, lacquer, spray and another centre console would be the same as getting it sprayed so may as well get it professionally done!

Roboticarm

1,452 posts

61 months

Tuesday 14th April 2020
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geraintthomas said:
Ah Scott! How's things? Long time no speak. Thanks for the kind words, really appreciate it.


Edited by geraintthomas on Monday 6th April 10:13
All good here mate, been through a fair few cars since I was last on Celica club, currently running an abarth turismo picked up on a great deal as pre reg.

The boxster I was looking at was planned to be a toy for the weekend, a Porsche has always been a dream car of mine and my old boss had a Cayman and after traveling it that I have to own one at some point, they just feel like a special car to be in. His was an auto non S model Cayman and it still felt really special.

Yours looks great and the thread is a great read. Will be following the thread.

geraintthomas

Original Poster:

900 posts

107 months

Tuesday 14th April 2020
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Roboticarm said:
All good here mate, been through a fair few cars since I was last on Celica club, currently running an abarth turismo picked up on a great deal as pre reg.

The boxster I was looking at was planned to be a toy for the weekend, a Porsche has always been a dream car of mine and my old boss had a Cayman and after traveling it that I have to own one at some point, they just feel like a special car to be in. His was an auto non S model Cayman and it still felt really special.

Yours looks great and the thread is a great read. Will be following the thread.
Oh lovely! Any photos of it?

That's what I thought when I drove mine. I've driven a 986, 996, 997, 991, Macan, and a Cayenne, and the one consistency throughout all of them (17 years between them all as well) is the sense of something special. I can wholeheartedly recommend any of them!

GR_TVR

714 posts

84 months

Wednesday 15th April 2020
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geraintthomas said:
GR_TVR said:
I've read this thread from start to finish over the last week and thoroughly enjoyed it.

I purchased a 996 at the start of the year which has been keeping me busy - love what you've been doing with your 986!

Mine has an aftermarket double din Kenwood in, which is OK, but getting on a bit now.
Really liking the look of that xtrons unit...especially with your custom templates etc...!



Edited by GR_TVR on Thursday 9th April 14:54
That's beautiful! How are you finding it? I love the GT3 parts, eventually want to get them for mine. The Xtrons radio is nice but by god does it need work to set up right. The wiring is a pain, the harness is almost impossible to fit unless you have the patience of a saint, you need to cut a bit of wood to fill the gap beneath the radio (I wrapped wood in gloss black), then when all that's done you need to wipe the radio, do not sign into google as the account sync will slow it down, and just side-load all APK packages onto it. That's just to get it working normally, without my tweaks! I had to tweak the firmware to patch the start up screens, then design custom icons. But, it's done and it's worth it if you have got the time!
It's been great so far - I've only managed to put about 5-600 miles on it before the lockdown came, though.
The aerokit is lovely - I was really glad I found one with it.

I guess time is something I may have a fair bit of in the short term, so maybe I'll look into the Xtrons... biggrin

MadRob6

3,594 posts

220 months

Thursday 16th April 2020
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geraintthomas said:
...but my number plate fell off this morning



Damn. The number plate tape is perfect for paint, so the rear plate is stuck properly. The front doesn't stick to that plastic very well, so I may need screws. Except how the hell do I mount a plate to the mount? There's 4 rectangular holes, any ideas?

Edited by geraintthomas on Friday 3rd April 09:42
You need the little plastic inserts that go into the slots, part 22 in the diagram below



Part number is 999 507 040 40

They let you get a self tapping screw in there and the inserts can slide side to side so you can centre things up nicely. I did mine last year and it should look something like this.


ddom

6,657 posts

48 months

Thursday 16th April 2020
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This may fly in the face of things but I used standard silicone sealant when the self tapping screws in mine started messing about. If the plate ever needs to be removed it’s easy enough with some dental floss or similar.

gregs656

10,879 posts

181 months

Thursday 16th April 2020
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Velcro will do it.

geraintthomas

Original Poster:

900 posts

107 months

Thursday 16th April 2020
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MadRob6 said:
You need the little plastic inserts that go into the slots, part 22 in the diagram below



Part number is 999 507 040 40

They let you get a self tapping screw in there and the inserts can slide side to side so you can centre things up nicely. I did mine last year and it should look something like this.
That's a great help, thanks! I've opted for using sealant for the time being though.

ddom said:
This may fly in the face of things but I used standard silicone sealant when the self tapping screws in mine started messing about. If the plate ever needs to be removed it’s easy enough with some dental floss or similar.
Exactly what I've just done. Thanks for the tip.

gregs656 said:
Velcro will do it.
Unfortunately it was the adhesive side of any pad onto the plate mount that was the issue. Even with velcro, it would still need adhesive.

In the end I've opted for 6 small dabs of tiger seal in each corner and in the middle in conjunction with the pads. It's on there solid now!

Couple of small updates:

Removed the centre console black vinyl as it did indeed start to bubble, so it's now back to black. I've used AutoFinesse Dressle in the meantime which coats all interior/exterior plastics with a deep shine, that dries quite quickly and lasts. You can use it for interior as it doesn't dry sticky. It hides a lot of scratches, too.



You can see where I forgot to apply some when the armrest was down:



Lovely stuff.

I've also just found out that my car was supposed to have heated wing mirrors, which obviously don't work. I'll check the door wires but I suspect it's just the glass elements that have burnt out after 17 years of use. Cheap enough - £11 each on ebay, and that includes blue tinted ones too for night driving. Should be quite a nice upgrade.

ClaphamBoxS

330 posts

64 months

Thursday 16th April 2020
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Hi ....great thread have been following and impressed by all your work...

Can i ask you about the Dressle stuff.,,,?....have got a 2001 Boxster with black centre console now showing signs of wear...generally just usual scuffs and light scratching nothing too deep....am reluctant to remove and have it resprayed but this sounds a good alternative....Does it really cover light scratches!? and can you use it on other surfaces than plastic?.Cheers..

geraintthomas

Original Poster:

900 posts

107 months

Thursday 16th April 2020
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ClaphamBoxS said:
Hi ....great thread have been following and impressed by all your work...

Can i ask you about the Dressle stuff.,,,?....have got a 2001 Boxster with black centre console now showing signs of wear...generally just usual scuffs and light scratching nothing too deep....am reluctant to remove and have it resprayed but this sounds a good alternative....Does it really cover light scratches!? and can you use it on other surfaces than plastic?.Cheers..
It does! Very light marks. It can be applied to metal and rubber, too. But I wouldn't put it ok painted surfaces like the bodywork. Anything you want a sheen on, put it on. Spray it over your engine bay and it makes a gloss, without even rubbing it in.

Honestly don't be put off by removing the centre console, it's easier than it seems. Primer is easy to do and dries evenly, as does matt spray. Black matt spray is really forgiving and always dries even, then coat with matt lacquer which is also nice. You can remove all bits that aren't plastic too making it easier.

ClaphamBoxS

330 posts

64 months

Thursday 16th April 2020
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Cheers.....thanks for the info....think i will give that a go first,use it on the centre console and side arm rests...which are also showing signs of wear and tear...

It does look really good in your pics and seeing the bit you didn’t do re arm rest shows it really well...

If it doesn’t work i can think about doing it properly with spray paint etc....not as if i have much else to do in the next few weeks!!lol ..

geraintthomas

Original Poster:

900 posts

107 months

Thursday 16th April 2020
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ClaphamBoxS said:
Cheers.....thanks for the info....think i will give that a go first,use it on the centre console and side arm rests...which are also showing signs of wear and tear...

It does look really good in your pics and seeing the bit you didn’t do re arm rest shows it really well...

If it doesn’t work i can think about doing it properly with spray paint etc....not as if i have much else to do in the next few weeks!!lol ..
My door bin lids are also showing signs of wear and will need re-doing very soon, but I'll be painting those myself. I've done lots of things in matt black in the past. The side vents on this car is literally one quick spray of matt black spray - no primer, no lacquer. The result is perfect and it's been years with no wear and tear. Ideally I should have done it with primer and lacquer but I wanted to do it quick.

When I get round to spraying my door bin lids I'll show you the result!

ClaphamBoxS

330 posts

64 months

Thursday 16th April 2020
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Thanks....have ordered some ...guess it’s elbow grease when it gets here lol...

geraintthomas

Original Poster:

900 posts

107 months

Monday 20th April 2020
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Only a small update. The 12v power plug was missing due to replacing it with the USB for Apple CarPlay. I decided to put it here, in the cubby hole:



Problem is, there was no way of keeping it there from the back:



So I've swapped it back to its original place, and put the CarPlay USB & AUX in there instead.



It has a screw on the back to keep in place, so fits perfectly. It's also handy as I can keep the USB cable plugged in and tucked away neatly, rather than hanging from the front of the radio.

_Bart_

119 posts

50 months

Tuesday 21st April 2020
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Loving the progress on this, keep it up my good man!

geraintthomas

Original Poster:

900 posts

107 months

Thursday 23rd April 2020
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_Bart_ said:
Loving the progress on this, keep it up my good man!
Thanking you! It's not driving the car that's killing me...

geraintthomas

Original Poster:

900 posts

107 months

Saturday 25th April 2020
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I've realised that the radio installation has had a few people interested, and it's been sporadic across the posts on this forum, so I thought I'd do a wite up of what it is, how I've fitted it, and what it features. Especially given the recent news of Porsche releacing a new PCM head unit to fit into older cars that's £1,200, which is a complete joke.

To start, I had to bodge a laptop charger cable so that it could power the radio inside the living room, just so I could work on it on the table rather than in the car. To get the radio to work in the car (as the fibre optics powered the previous radio), I ran a 12v feed from the fuse box (piggy backed a fuse). I then just plugged in the correct wires for the speakers straight into the car's original brown adapter that originally went into the old radio. The cage was the trickiest part as it doesn't mount well, so a few screws did the trick.

I've modified and re-coded the operating system to show a custom start screen that I've animated to match that of the newer cars. The car silhouette is more inkeeping with a 986 shape, and the Porsche badge before it is that of the newer one. All of the icons are custom designed, and the Torque interface too.

The installation looks like this:



I've installed a USB and AUX port in the cubby holder. The USB links to Apple CarPlay.

The bottom has a small trim piece to fill the gap as it's not a standard fit. This is actually a piece of wood cut to size, trimmed in gloss black.

So a turn of the key initially shows this:



Then this animates:



That's also the screensaver after a while of inactivity, or if you press the power button. Nice for night driving.

Animation looks like this:



It's to match the PCM of the newer cars - a Cayman GT4 was referenced for its boot sequence.

As mentioned, the home screen has custom icons that I've designed to be inkeeping with the car's orange theme. The icons are monochrome and simple, and have been renamed.



The 'CarPlay' icon is exactly that. A push of this shows Apple CarPlay:



It's a £50 dongle bought off Amazon that tricks a phone into thinking that it's connected to a CarPlay headunit. You then sideload the app, and voila.

The 'Porsche' icon on the home screen actually goes to the custom designed Torque layout, with the orange matching the cars lights (although the colour doesn't seem it in the photo):



Without an OBD2 connected, this shows speed, 0-60 time, and average speed. Kind of a track use layout. With the OBD2 connected it can show a lot more (as shown in the video below).

Here's a video showing the whole thing:

https://www.youtube.com/watch?v=HxUy_l2T2IM

Features are:

- Android OS (so infinite possibilities with apps here)
- GPS & Navigation
- WiFi
- Bluetooth
- Apple CarPlay
- USB charging & tethering
- 3.5mm jack
- Reverse camera features (currently not installed)
- Brightness dims with headlights
- DAB radio
- DVD player
- Car diagnostics (thanks to Android's Torque app)

My aim was to make it as factory as possible with absolutely no logos of any kind anywhere, and hopefully it's paid off.

The price in total? About £240. £180 for the head unit (a few years back), £50 for the Apple CarPlay dongle, £5 for the microphone and £5 for the USB & AUX port. So if you're tempted to buy a Porsche PCM for £1,200, try this instead and save yourself about £1,000.

If anyone needs any help with their radios, let me know and I'll do my best. Stay safe!

geraintthomas

Original Poster:

900 posts

107 months

Friday 1st May 2020
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Replaced the front boot struts for £23. Why I didn't do this earlier I've no idea. You only have to lift the lid a little and it opens itself, and considering how heavy it is that's fantastic.



That's about as exciting as things have been for the car in a wee while.