Victoria - Pembleton SuperSport

Victoria - Pembleton SuperSport

Author
Discussion

Gallons Per Mile

1,887 posts

107 months

Monday 20th November 2017
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That's very impressive. Amazing what a good clean up and a quick polish will do! thumbup

Ambleton

Original Poster:

6,656 posts

192 months

Monday 22nd January 2018
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Engine finished! It was actually finished before christmas, but, ya know, life....

I haven't done anything with it though as the pembleton needs an MOT with its current engine first.







In other news I have finished painting the garage, boxing in the meters and fusebox, putting up lighting and laying flooring. So its now a clean, bright and dust free (ish) environment to strip the bike and build a car biggrin

Ambleton

Original Poster:

6,656 posts

192 months

Sunday 1st April 2018
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I was looking at wheel options for the new build. There aren't that many options in reality.

You can stick with the 2cv wheels and go for various wheel trims, buy Pembletons own custom light weight wire wheels (at a premium), got for some bugatti style wheels from a dutch company, or fit MGA wire wheels and knock on adaptors.

I wanted wire wheels. I did buy a pair of 16" wire wheels and a single adaptor. I made these look like new, but I really struggled to get tyres for them and they were VERY heavy. I bailed out of this idea.



I did a bit more research and found that Austin7 wheels had the right look. They were tall, skinny, readily available, reasonably inexpensive, and bolt ons. I bought a wheel centre from a chap selling knackered wheels on Ebay. He was happy to cut the centre out of the worst one and post it to me. After a tickle with a wire wheel and a lick of paint, I could use it to measure and design my own wheel adaptor.



There were a few issue regarding PCD, locating bosses etc, but I got there in the end. The Austin brake drums have raised bosses pressed into them to locate the wheels and stop them rotating. The 2cv stub axle has a domed, raised centre with the castellated nut atop.



I recreated the 2 parts in CAD and designed the adaptor...











A fellow pembleton owner/builder in france was also keen for a set of 4, so I got a batch of ten machined up in eastern europe and shipped over.

Whilst I was waiting for them to turn up I kept a beady eye on Ebay. As luck would have it, there was a chapbselling a set of 5x Austin 7 17" wheels in good condition, 4 had brand new tyres. Ideal. A deal was struck and I picked them up...



Within a few weeks of picking up the wheels, my adaptors arrived from Lithuania.





And fitted to the car with wheels...



With the larger wheels and offset, my mudguards now dont fit, so that's the next job!

Ive managed to source some 19" wheels for the new build, but the 17s look fine on the current car!

Edited by Ambleton on Sunday 1st April 08:35

gareth_r

5,728 posts

237 months

Sunday 1st April 2018
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TooMany2cvs said:
1997... Dynamo... I guess bikes don't have a lot of electrics...
It's an alternator, and it needs a voltage regulator/rectifier. With a few exceptions (one being Moto Guzzi until about 1972 smile), most bikes haven't used dynamos since the early 1960s. The earliest I can think of is the Triumph Speed Twin in 1953.

Edited by gareth_r on Sunday 1st April 11:50

LewG

1,358 posts

146 months

Sunday 1st April 2018
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Now this is going to be impressive! Looks fantastic

Huntsman

8,054 posts

250 months

Monday 2nd April 2018
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Just read this thread start to finish. top work!

What's happening with the new build?

rolando

2,149 posts

155 months

Monday 2nd April 2018
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Ambleton said:
I was looking at wheel options for the new build. There aren't that many options in reality.

And fitted to the car with wheels...

Those wheels look spot on. Do you really need mudguards, apart from making it legal? wink

Ambleton

Original Poster:

6,656 posts

192 months

Monday 2nd April 2018
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Huntsman said:
Just read this thread start to finish. top work!

What's happening with the new build?
Thanks! See my other thread entitled Pembleton mkII - Tin Tub here....

https://www.pistonheads.com/gassing/topic.asp?h=0&...

Ambleton

Original Poster:

6,656 posts

192 months

Monday 2nd April 2018
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rolando said:
Ambleton said:
I was looking at wheel options for the new build. There aren't that many options in reality.

And fitted to the car with wheels...

Those wheels look spot on. Do you really need mudguards, apart from making it legal? wink
I've bought a set of the smallest mudguards that are required legally. I've also ordered a set of brackets that will allow them to turn with the wheels...

They will be offset the wheels a bit obviously once fitted...



simon9a98

1 posts

93 months

Wednesday 4th April 2018
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Hello lovely wings where did you get them from?
Simon

snobetter

1,160 posts

146 months

Wednesday 4th April 2018
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Love it when I stumble over a thread like this to read, great work fella.

Ambleton

Original Poster:

6,656 posts

192 months

Wednesday 4th April 2018
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simon9a98 said:
Hello lovely wings where did you get them from?
Simon
They're from a classic bike parts seller, designed to be mounted on the front of something like a BSA or a Norton.

https://www.classicbikeshop.co.uk

Not particularly expensive and lots of choice with quick delivery too.

Ambleton

Original Poster:

6,656 posts

192 months

Thursday 26th April 2018
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Well, my custom made stainless wing brackets arrived from france. And they're good.

I got the smallest wings I could to be invisibubble, so I decided to paint them black.

I didn't realise how difficult it was to drill stainless! 2 broken drill bits on 2 6mm holes!








Huff

3,155 posts

191 months

Thursday 26th April 2018
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The wheel choice is a stroke of genius - spot-on; and nice work with the adaptors!

Casually drilling stainless is a bh because it work hardens so fast (the chrome content...). Lots of tool pressure and an aggressive cut is the way to go - whizzing away with HSS bits won't do it, they'll gall and yes, snap. But cheap masonry bits (for the carbide tip) touched-up on a grinder, and a lot of pressure at slow speed, really can - surprisingly ( a tip from the cheap seats!)


Ambleton

Original Poster:

6,656 posts

192 months

Thursday 26th April 2018
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Huff said:
Casually drilling stainless is a bh because it work hardens so fast (the chrome content...). Lots of tool pressure and an aggressive cut is the way to go - whizzing away with HSS bits won't do it, they'll gall and yes, snap. But cheap masonry bits (for the carbide tip) touched-up on a grinder, and a lot of pressure at slow speed, really can - surprisingly ( a tip from the cheap seats!)
Thanks Huff!

Also, thats a great tip! I'll give it a go! I have quite a few masonry bits knocking around so I'll do the other side tomorrow or saturday.

Ambleton

Original Poster:

6,656 posts

192 months

Sunday 29th April 2018
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Both wings now painted and fitted.

The RHS bracket needed some minor mods as the offset seemed a little different, nothing an angry grinder and a file couldn't fix.

Turny mudguards are so much cooler than fixed mudguards!







Next job, oil change, battery charge and MOT...

Ambleton

Original Poster:

6,656 posts

192 months

Monday 30th April 2018
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Whilst removing and refitting the wheels yesterday I noticed that my front left wheel bearing has absolutely st itself, resulting in around 10mm lateral movement at the perimeter.

Wheel bearings are horrible to replace, thankfully I'm now well practiced in this. Ill check the others too, but at least one needs doing....

TooMany2cvs

29,008 posts

126 months

Monday 30th April 2018
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Ambleton said:
The RHS bracket needed some minor mods as the offset seemed a little different, nothing an angry grinder and a file couldn't fix.
Ambleton said:
Whilst removing and refitting the wheels yesterday I noticed that my front left wheel bearing has absolutely st itself, resulting in around 10mm lateral movement at the perimeter.
I suspect these might not be unrelated.

Ambleton

Original Poster:

6,656 posts

192 months

Tuesday 29th May 2018
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Right, so Victoria passed her first MOT today with flying colours. The wheel bearings threw up a few delightful surprises. The LHS bearing was worse than the RHS in terms of wear, but it came out okay and the new one went in okay too. The LHS lockring wouldn't go back in and started galling. I found a small area of thread about the size of a small pea that was damaged once this was drilled out and dressed the new lockring went in perfectly. Theres a fair amount of thread engagement so I'm not worried about the tiny amount of missing thread in that area.

Oh boy was the RHS a different story. The lockring came out okay, but there the simplicity ended. I managed to get the inboard half of the inner race shifted about 15mm on the stub axle. This released half of the ball bearings, allowing me to get the dremel on it and cut it off. The outer race was stead fast in the upright and the inner race jammed solid on the stub axle, with the other ball bearings holding it together. No amount of bashing or levering would release it, and heat didn't seem to help either.

In the end I managed to release the plastic ball bearing carrier and lever the stub axle, giving me a little more room and jamming one ball bearing in place. I then heated this one ball up with a torch until it was cherry red, then got a screw driver on it and bashed it from behind, pinging it off across the garage! Horray! One ball free! I had to do this another three times before the rest fell apart, allowing seperation. I could then cut off the rest of the inner race and heat up and remove the outher race.

It all went back together surprisingly easily. Although I did need to fit new CV gaiters as I spotted that 2 of those were split too! Typical!

TooMany2cvs

29,008 posts

126 months

Wednesday 30th May 2018
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Ambleton said:
Oh boy was the RHS a different story. The lockring came out okay, but there the simplicity ended. I managed to get the inboard half of the inner race shifted about 15mm on the stub axle. This released half of the ball bearings, allowing me to get the dremel on it and cut it off. The outer race was stead fast in the upright and the inner race jammed solid on the stub axle, with the other ball bearings holding it together. No amount of bashing or levering would release it, and heat didn't seem to help either.
The stub axle? You mean the driveshaft?

Wow.

Never, EVER heard of a wheelbearing sticking to a driveshaft before. Think I'd be rummaging for a different upright...