2006 MX-5 2.0 Option Pack

2006 MX-5 2.0 Option Pack

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glenmore3685

190 posts

117 months

Friday 19th August 2016
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Some other pictures of some other areas of corrosion before treatment, looks to be mainly surface rust (car is a 2007):






Accelebrate

Original Poster:

5,252 posts

215 months

Saturday 20th August 2016
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That looks good! Nice to have the photos to document the work. Your before shots look a little less crusty than mine. Was this the £400ish treatment?

glenmore3685

190 posts

117 months

Saturday 20th August 2016
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Accelebrate said:
That looks good! Nice to have the photos to document the work. Your before shots look a little less crusty than mine. Was this the £400ish treatment?
Yes, its the 'Underseal and Cavity service' @ £365.

Accelebrate

Original Poster:

5,252 posts

215 months

Sunday 21st August 2016
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Not long until we go away now so I treated the car to a good clean today. I used to be mildly interested in detailing cars but I haven't had any enthusiasm for it recently. This is the first car I've bothered to polish and wax in years, I must like it!







I used Collinite 476s wax, there are probably better products around now but I seem to remember that it sticks around on the paintwork for ages.

Edit Jan 2020 - Fix image links

Edited by Accelebrate on Thursday 23 January 15:23

Accelebrate

Original Poster:

5,252 posts

215 months

Sunday 28th August 2016
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Well it made it this far, and another 100km to the rather nice town of Troyes.

I can't say all is well though, the 5 developed a sticky front caliper the evening before we left. I cleaned and greased the slider pins and lubricated the piston (looked clean). It generally works but every so often still seems to fail to retract properly, pulling over and pumping the brakes seems to resolve it.

Annoying how these things always seem to wait until you're just about to leave. Hopefully we'll make it to Switzerland today!

hobobaggins

131 posts

100 months

Tuesday 30th August 2016
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Should be able to find a local mazda dealer to sort that if it becomes a problem. Don't let it spoil the trip!

Accelebrate

Original Poster:

5,252 posts

215 months

Tuesday 30th August 2016
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It seems to potentially be improving. It only stuck a couple of times on the way to Lucerne in Switzerland, then only once between Lucerne and Lake Como, it hasn't been a problem today whilst driving around the lake. I've become quite adept at detecting it whilst behind the wheel and a bit of brake pumping seems to cure it.

That aside the 5 has been a great little tourer. We've had the roof down almost the whole trip with the exception of a couple of occasions where the sun was a bit too much and we decided to give the aircon a fighting chance.

It's rather nice here...


Accelebrate

Original Poster:

5,252 posts

215 months

Friday 16th September 2016
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It made it!

About 2000 miles in the end. Stopping overnight in France, Switzerland and then we spent a week in Italy at Lake Como.

As I previously mentioned we looped into Reims on the first day.







Before continuing onto Troyes where we stayed overnight. Lovely town.







The next day we headed for the Swiss border, stopping in Belfort on the way for lunch.





The MX5 had claimed many a victim on the autoroutes. We generally avoided them from this point onwards, I think I was just keen to cover some miles in the first couple of days. A combination of high speeds, roof down, an occasionally sticking caliper had seen some fairly shocking MPG/tank ranges on the way down.

On the way out of Belfort a Total employee spent a long time with no english (I speak hardly any French) explaining to me that I shouldn't have purchased 95 RON E10 fuel. I stuck to the pure 98 stuff after that and it did seem happier.

The French know how to do a good salad...



We stayed in Lucerne in a rather no frills hotel imaginatively named the 'Swiss Chalet'. I'm not sure I realised before booking that we wouldn't have our own bathroom, Mrs Accelebrate wasn't too impressed. hehe It was also an unusually warm week, which resulted in a hotel room that was a similar temperature to a kiln. Oh well, it was cheap for Switzerland and only one night.







We saw our first bit of rain as we left the next morning. Right up to the entrance to the 10.5 mile Gotthard Tunnel.



It was a pleasant dry day on the other side of the tunnel. Funny how that happens!



Edit Jan 2020 - Fix image links




Edited by Accelebrate on Thursday 23 January 15:24

Accelebrate

Original Poster:

5,252 posts

215 months

Friday 16th September 2016
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We then crossed over the border into Italy and spent a week or so at Lake Como.







We had a great little apartment on the lake that Mrs A found on Airbnb...





I spotted this British Caterham in Switzerland, and then kept running into it around Como.





We caught the ferry over to Bellagio and explored the other side of the lake.







I had some good fun the mountain roads around Como. The tyres on the MX5 squeal so easily that it makes even a fairly delicately driven hairpin seem amusingly hooliganish.



Edit Jan 2020 - Fix image links

Edited by Accelebrate on Thursday 23 January 15:26

Accelebrate

Original Poster:

5,252 posts

215 months

Friday 16th September 2016
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After leaving Como we drove back through Switzerland in a single hit. Stopping only for a very glamorous McDonalds and fuel stop somewhere near Basel.





I don't really mind Swiss motorways. I realise the consequences for speeding are quite severe, but they're still legally allowed to drive quicker than we are. It does lead to a fairly relaxed journey as a foreigner as it's rare to have anyone hassling you if you sit at 120km/h.

We stayed in France, close to the German border in a rather low-rent chalet. You had to pay extra to borrow bedding and towels. But it was pleasant and in the middle of nowhere.





We then headed up to Sedan for our final night. Avoiding autoroutes and taking in some great roads.



We stopped in Nancy for lunch, which was grander than I expected.





We carried on through the French countryside, roof down, tiny roads. Some locals coming in the opposite direction helpfully alerted us to a Police speed trap as we approached a village with an unusually low 20km/h limit.



We stayed in the fort in Sedan...







It was wet for the final run back to Calais. Very wet. It was the first time I've driven the MX5 in such conditions. It was surprisingly sure footed. The nearly new tyres probably help with that. The RX8 wiper stalk came in handy as well.

One positive side effect of the roof being up was that despite the boot being stuffed full we now had room for a few essentials from the Carrefour on the parcel shelf.





All in all it was a great trip and the MX5 wasn't a bad car to do it in. You feel a lot less like you've missed a nice day stuck in a car if the roof is down. Black leather seats were a bit unpleasant at times though, cloth would have been much nicer in the heat of the day.

Edit Jan 2020 - Fix image links

Edited by Accelebrate on Thursday 23 January 15:27

Deerfoot

4,902 posts

184 months

Friday 16th September 2016
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Nice write up!

What happened to the brake issue you mentioned earlier or did I miss the update?

Accelebrate

Original Poster:

5,252 posts

215 months

Friday 16th September 2016
quotequote all
You didn't miss anything. It was an issue on the first couple of days, the o/s front brake would occasionally stick a little at speed. It felt a bit like a wheel had suddenly become extremely unbalanced. Pulling over and letting everything cool down, then pumping the brakes repeatedly seemed to 'fix' it for a while. Then for whatever reason the issue all but disappeared for the rest of the holiday.

I noticed the pads were getting low when I took the caliper off to grease everything before we left. So I ordered this little lot when we got back:



I might have got away without replacing the discs, but they'd got quite hot whilst and had a slight lip. I like basic Brembo discs, the hubs and edges are painted to prevent rust.

I also ordered a new set of slider pins and rubber boots for both sides. Part prices can be quite reasonable for the MX5, that lot was under £100.





The n/s disc retaining screws put up a fight:



With a new bit the impact driver prevailed. Two retaining screws in each disc seems a bit excessive!

However with the caliper remounted and the piston rewound into a new position with thicker pads it seemed to be sticking again. A short test drive confirmed the issue was back.

Luckily Brakes International had got the previously out of stock right hand calipers back in stock. Under £70 and no need to return the old one.



Notice the ghetto coke bottle bleeding kit...





That appears to have solved the issue. I'll flush the other three calipers when I get a minute as the brake fluid that came out didn't look great, hopefully the bleed nipples won't be seized.

Edit Jan 2020 - Fix image links

Edited by Accelebrate on Thursday 23 January 15:28

Accelebrate

Original Poster:

5,252 posts

215 months

Friday 16th September 2016
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Another job I finished off whilst the wheels were off for the brakes was to tidy up the foglight installation.

Front fogs had been badly added at some point, controlled by a switch mounted way down by my knee. Only one of them worked and the other was full of moisture and heavily corroded. The DIY installation was rather unnecessary as the wiring and connectors exist on the loom regardless of if the car was built with them or not. You just need to install an indicator stalk that supports front fogs (I did this whilst swapping the wiper stalk) and install the fogs and carriers.

I replaced the switch...



With a rubber blank...



It's mounted quite far down so you can't really see it unless you stick your head in the footwell.

I ripped all this out, it used a fuse tap onto the battery...





Much better:



This was the interesting installation behind the bumper. I think they've used the original foglight blanks and cut them out to take what's either a universal lamp or something intended for another vehicle:



The MX5 fogs are shared with the RX8, just with different holders. Anything that's shared with the RX8 seems to mean there will be plenty of cheap parts on eBay. I think this pair cost me all of about £15, the plastic holders were double that from MX5 Parts.



The top bits are the RX8 holders (anybody want them?), bottom are the new holders with the RX8 fogs mounted, right is the old blank and the lamp that was mounted in it.

Much better...



I'm undecided if I should refit the optional chrome bezels or not?





Edit Jan 2020 - Fix image links

Edited by Accelebrate on Thursday 23 January 15:30

Craikeybaby

10,411 posts

225 months

Friday 16th September 2016
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I prefer the non chrome look on the NCs. I always thought it strange that Mazda weighed down the sport model with all the pointless chrome.

Deerfoot

4,902 posts

184 months

Saturday 17th September 2016
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Another vote for non-chrome bezels here.

Accelebrate

Original Poster:

5,252 posts

215 months

Tuesday 20th September 2016
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Black it is then. smile

I flushed the rest of the brake system over the weekend and commuted in the car today. The brakes feel good now. The car drives a lot better without the caliper sticking! hehe

Accelebrate

Original Poster:

5,252 posts

215 months

Friday 23rd September 2016
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I must be one of few people to rebadge a car:



The previous owner had made a bit of a hash of removing the Mazda badge from the boot. The paint was scratched, it had also faded slightly so in certain angles/lights you could still read what used to be there.



I ordered a replacement on backorder from MX5 Parts when I first got the car. I'd forgotten all about it until it turned up in the post.



I wouldn't have bothered if it wasn't for the damage, but it was a cheap way to tidy up the boot.

Edit Jan 2020 - Fix image links

Edited by Accelebrate on Thursday 23 January 15:31

Accelebrate

Original Poster:

5,252 posts

215 months

Thursday 29th September 2016
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More brake issues frown

I noticed the rear discs were tarnished with uneven wear. I've had a similar problem in the past on another car when I'd forgotten to grease the pad carriers correctly. I didn't rush to do anything about it as I've had enough fun with the front brakes recently.



However I started hearing a scraping noise when cornering at low speeds. It went away when the brakes were applied and sounded like metal on metal. I assumed I might have caught one of the dust shields around the disc when bleeding the brakes recently, but after prodding the shields with a screwdriver through the spokes there was no improvement with the noise.

I'd given the rear pads a casual glance whilst bleeding the brakes, they looked ok. However I'd made the rookie error of only inspecting the front pad.



Ooops!

The pads were impressively well stuck in the carriers. When I couldn't push them out by hand I moved onto prying them with a screwdriver, then had to resort to a hammer when they still refused to move.



Down to the metal on the inside pad, that would be the source of the noise! Didn't do the disc much good...





I bought a small tube of Mintex Ceratec about 10 years ago, I've only just run out after quite a few brake jobs (ECP sell it with Pagid branding for £3 a tube). When applied correctly I've had great success avoiding these sorts of binding issues with it, seems to stick around a lot longer than copper slip.

https://www.amazon.co.uk/Mintex-Ceratec-brake-Sque...

I went with Brembo pads:



For the discs I decided to try something different and ordered a set of 'Fremax Carbon+' discs. They were a decent amount cheaper than Brembo or Pagid. They're made it Brazil, but appeared to be well finished with painted hubs, although the edges are left unpainted.



The packaging was quite swish. The two plastic shells stay together until the yellow bung on the top is removed, they then slide apart to reveal the discs.



Fitting was straightforward enough. There were no retaining screws for the discs on the rear hubs, seems to bit odd that Mazda added two on the front hubs and didn't bother on the rear, under I've got aftermarket rear hubs?

The sliders seem to be sliding freely, the calipers wound back easily enough with a pair of needle nosed pliers.





The Brazilian discs look good, at first glance they appear to be a decent product.

Edit Jan 2020 - Fix image links

Edited by Accelebrate on Thursday 23 January 15:33

Accelebrate

Original Poster:

5,252 posts

215 months

Tuesday 8th November 2016
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I've reluctantly refitted the hardtop for the winter:



I've had some great top-down commutes recently, but it's freezing and I've got a cold that doesn't seem to want to go. I don't really enjoy driving with the fabric roof up as the rear visibility is terrible, the hardtop is better in that respect as the glass window wraps around:



Edit Jan 2020 - Fix image links

Edited by Accelebrate on Thursday 23 January 15:34

Accelebrate

Original Poster:

5,252 posts

215 months

Wednesday 14th December 2016
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Performed an oil change last night. The car had been serviced just before I purchased it ~5k miles ago, so it's arguably a bit premature, but ECP were selling 5L of Shell Helix Ultra for £18 so it can't hurt.



I ordered an ECP own brand filter, but then I spotted this post:

http://www.mx5oc.co.uk/forum/yaf_postst95060_FROM-...

Suggesting that not all filters that fit are equal and there's potentially a difference in the pressure release valves. So I ordered a genuine filter, but the first one turned up dented. Here's a size comparison between the genuine filter, the Motoquip filter I removed from the car and the ECP filter...



Replacement filter showed up without dents, along with a sump plug washer from MX-5 Parts. Easy job with the undertray removed...





Edit Jan 2020 - Fix image links

Edited by Accelebrate on Thursday 23 January 15:34