Honda Civic FN2 2007

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Sillyhatday

Original Poster:

441 posts

100 months

Friday 6th April 2018
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Hey there internet experts. Not as much an update, as much as I've got questions for the more experienced people here.

As a friend has started to get his track car near completion. I decided to join him in my own car. Anybody got any tips that would be of help for a first timer?

I'm pretty savvy with the tools, so I'll be taking a few and some extra engine oil. I run it on 0w-30 Gulf Competition, but with extra track day heat, would it be worth swapping that for at least a 0w-40 oil?

I'm aware the K series can have oil starve issues, so my only solution for that is to keep it on the max level as much as possible.

I still haven't put those plugs in doh!

Sillyhatday

Original Poster:

441 posts

100 months

Sunday 8th April 2018
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chrismc1977 said:
Regular oil. Keep it topped up.
Use your mirrors
Tuition if available
Drop you tyre pressures to allow for the rise when the tyres get hot on track
Cheers, I'd not thought about dropping tyre pressures. I'd also not considered tuition, so I'll have a look into it.

So, Saturday was free for a change. Everyone I know is sick of this awful weather, even myself, so said balls to it and decided to go to some tinkering. One of the things that got done was the new plugs in the Civic. Which only showered me off once, when it was time for a brew anyway.

The issue with changing the plugs in the FN2 is that the scuttle panel is in the way. The plastic trim at the bottom of the window just pops off after removing a few small push in clips. Under that is an aluminium plate that is used to keep the weather out, it drains water away and out the bottom of the car. The tray comes off with a bunch of 10mm bolts. You just need a long socket extension. to get to some of them. Only now can you get access to the top of the engine.

Behind the tray was quite clean and rust free. One of the drain holes were clogged with wet debris, which I fished out and washed away. It could be a problem area for rust in some cars. Everywhere was dry apart from the debris area.





The plugs were in good condition, but certainly ready to be changed. New ones in, it feels like it has improved low end torque. I only drove it today after forgetting that I'd even done this, wondering why it was driving differently. Must be a cleaner burn with a better spark I guess,

While I was here, the cam cover got a clean up.



After



Pictures don't do it any justice. I didn't do a great job anyway as once I got started, the paint started flaking off. I had already begun in certain areas, so it was no surprise. I think I'll get on with setting valves clearances fairly soon, so the cam cover can be refinished while it's off.



Obligatory picture.

Today was spent out at Cadwell Park watching some amateur racing. Travelling in the silver convertible convoy laugh



I should update the Boxster thread, see if it can gain some traction in interest.

Sillyhatday

Original Poster:

441 posts

100 months

Saturday 21st April 2018
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Well an exciting day for me. Some of you like a little story, a prequel to the main event if you will. I will deliver.

To most of you a day out to the dyno is probably not exciting as your not too interested or it's a regular occurrence. I've always wondered what sort of power my little old daily drive Civic is making 11 years and 68000 miles on. The only service item left to do is the valve clearances, which will be getting done this summer. That would probably have bagged an extra few HP, of which i'll leave until the end, so as to make you all read to the end. You know how this works.

So picked up my mate this morning and headed over to our meeting point. We stopped at a little cafe in Ludford called Viking Way Coffee House. Comes straight up in google maps, so if your over that way stop by. They do a great breakfast sandwich. It's a strange place as inside it's like walking into someones house. We sat in the conservatory laugh

As we parked up around the back, a young lad pushed and freshly repainted Hilman Imp out of a unit across the way. There was some old 2CVs nearby so had a look over them first.

The kid had put a lot of work into the thing, lots of welding and original engine still in. 800cc or something. Lovely thing.

The other guy, whos idea this was, joined us for a sandwich and we headed off to PP Tuning in Louth. A great bunch of guys, seem really knowledgeable.

After driving over the Lincolnshire Wolds you could say the car was nicely warmed up by the time we got there rolleyes So as mate no2 blew his turbo up twice now! Only I was doing a dyno run. He wouldn't take his T5 camper on being it is his only working car ATM. We pushing him hard too.

Upon arrival I immediately was draw to a CRX tucked in the corner. I'm a sucker for an interesting Honda. It was the proper SiR model too!





I offered the owner of the garage money for it today. It was rough, but importantly was complete. Anything missing was thrown inside with some spares. It hasn't been taxed since 2006. He wouldn't sell it. Honestly I had nowhere to put it anyway. You don't ask you don't get!

Straight in into the dyno it went. Listening to your own car doing a 5th gear pull to 125mph is strange yet amazing. Video, yes I sound about 12 and look about 12, I'm closer to 30 than 20. I was delighted to get asked for ID at a bar last week laugh

https://www.youtube.com/watch?v=ZQlf7_SLhxM

She made 200.3HP. I guessed 195HP at the flywheel. So its in great health biggrin

I haven't resized this so you can see it.



Now Honda say these made 198HP out the box. On dynos new, they are known to make between 205 - 210HP. So its gained 2hp or lost 5hp. I don't care its only a number. Sounds great and a brilliant drive over the Wolds. The dyno tech commented how good of an example this engine was. A super smooth well looked after K20, which was nice to here as he must see this stuff all the time. An excuse for a day out and check your cars health.

A guy turned up in this



I'll add more about it later. Time for drinks in this unusual British sun smokin

Edited by Sillyhatday on Saturday 21st April 19:59


Edited by Sillyhatday on Sunday 22 April 19:25

Sillyhatday

Original Poster:

441 posts

100 months

Wednesday 25th April 2018
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Commander2874 said:
Great thread. Had my 07 bronze fn2 for nearly 18 months now and i love it, they really are great little cars.
What tyres have you got on yours? I have budgets which were put on brand new so not seen the point in changing but maybe looking at the ps4s for the future.

In terms of mods I've done the following
Brembo 4 pot brake kit
Led headlight upgrade
Milltek non res exhaust
Skunk 2 gear nob
K&N air filter
Solid cars. With it being my first quick car, I thought anything with big torque would ruin the experience of it. Far from it, if you need torque work that great engine harder, they love it.

I've got Bridgestone Potenza RE050A tyres. I'm fairly sure they came as standard factory fitment. There's probably better tyres out there, but they're fairly cheap and good enough for me.

I've been wanting a different shift knob. There's not much to grab hold of as they come.

antacid said:
Looks stunning in black.

I've just sold an FN2 that I had in as stock but then ended up using as a daily - quite underrated and benefit from a few tweaks. Such a great all rounder, was sad to see it go!
Thanks man, appreciate it.

So the other day, I made a list of things to do to all my cars. The list was longest for the Honda, which is supposed to be the most tidy reliable daily drive. For years I've been meaning to get the roof repaired before the rust forming kills it. So I figured if I got a new weather seal it would get things moving in that regard.

Run out to pick one up and ended up with a massive box.



So I had a guy I've used in the past that has packed up spraying, but said he'd do my roof for me. Only now hes sold up and buying the parts place I always use as they are also moving. So he will have a new workshop but who knows when. So there's a guy who does this kind of work across from a mate unit who builds motorhomes from vans and stuff. When I get chance I'll go and ask about having it done.

Here's the part number for the revised window seal I picked up


Sillyhatday

Original Poster:

441 posts

100 months

Friday 3rd August 2018
quotequote all
Been a while since I've even been on here, nevermind posted anything. So if anyone was interested in this thread, a lot has been done to the ageing K series machine.

Following on from before, the cam cover needed refurbishing. Well it didn't, but I cant help myself and it was worth doing to learn how to set valve clearances.



To get a fresh start on the finish, I sandblasted the cover. Now in the past I have learn't not to allow any of the particles to get stuck inside the air oil separator for the breather. A long time cleaning I was on the MR2 4AGE cam covers!
So I copied the method I used on the 4AGE sump. Fasten and silicone it to a board!!

Long wood screws through the cam cover fixing holes with a slither of sealant on the old gasket. With some big washers and bolts, the dipstick, oil filler and spark plug holes sealed up nicely. The breather got some hosepipe with a bolt stuffed in the end of it.




I don't have a picture of it fastened down, but you can just imagine.



So to refinish the thing, I got some VHT wrinkle paint in red. Would luck have it, one of our painters at work had done a homework job for someone with the exact same paint, so got a bonus can!

So after 'borrowing' some degreaser, the paint was applied. I'll be honest, I had to do all this again. The silicone sealer must have given of some vapour or something and fish eye was my literal nightmare. So this was the second attempt with so much degrease, it's not good for mother earth. It looks horrifying, too bright and shiny. Just give the paint some time. I've used the black version before and the results were less unnerving.



This is the look once dry smile




The actual finish is as bright as it looks in the photos. It is brighter than the factory finish, but doesn't look like it is or out of place. Yeah there are runs in the spark plug valley but who sees that when it's together? Not even me, so I can live with it.

The main cover seal was replaced, the spark plug tube seals were replaced, along with the fastener seal with the metal bits on top. I've no idea what these are called. I got them from Tegiwa directly, the bonus is some free Haribo in the delivery and some stickers to go on my laptop, if I had one I used regularly.

So before it goes back on, the cam followers need adjusting. I bought the proper tool for the job to make things easier. I actually don't remember where I got it from, I'm sure it was with the Tegiwa order as it was the cheapest place to get it from.

Before I put it back on, the cam followers were adjusted to the minimum tolerance. Well nearly.

Heres what things looked like as soon as the the cover was taken away from the head. Clean...



For me this shows what regular quality oil changes are good for. Nowhere is there any black gunk. Everything looks as good as it could be for 68000 miles. Cams only mildly scuffed from the follower bearing. Couldn't be happier.




Feeler guages out, I set everything to the smallest tolerance. I say smallest as I set everything to 0.01mm above the smallest. I figured this would allow for any error when setting things. Too tight or loose would mean it's still within tolerance as I was being super careful. Of the 16 valves, 14 needed adjusting back into tolerance, with one more needing pulling back from the limit to the minimum. None were too tight, only too loose if you were.



Once done, the cover blobbed back on.




Very pleased, I've never done anything like this before. It's been running quieter and better than ever before. So much so, dads volunteered me to do his this weekend...

This engine in my eyes is a masterpiece of engineering. 100hp per litre redlining at 8300rpm. Supercar V12s are tuned as well, only with four times more cylinders and the same increase of capacity. This car is staying with me, along with the MR2!

Then this arrived;



Edited by Sillyhatday on Friday 3rd August 20:58

Sillyhatday

Original Poster:

441 posts

100 months

Friday 3rd August 2018
quotequote all
Butter Face said:
Nice work, rocker cover looks ace. I really need to do my valve clearances soon!

ZetaCRD+? Nice!
A man of knowledge. yep, your on the money, I've more to post, hopefully get it in one more. Maybe two.

I'd really like to supercharge one of these! May only happen once it's not a daily driver. just past 69,200 miles. I'd rather drive a st box and drive this once in a while.

I need to catch up on your thread!!!

Edited by Sillyhatday on Friday 3rd August 20:59


EDIT: Jesus wept I'm pissed smokin

Edited by Sillyhatday on Friday 3rd August 21:00

Sillyhatday

Original Poster:

441 posts

100 months

Friday 3rd August 2018
quotequote all
No! Keep going. It's threads like yours that push me to go further than I have before!!

Sillyhatday

Original Poster:

441 posts

100 months

Sunday 5th August 2018
quotequote all
So I was expecting the suspension to turn up while I was at work. I don't mind missing a package as it's easy to fetch, but this is UK Mail. Organisation isn't their thing. It's impossible to get your package once you miss it. If you don't miss it, then there's no complaints smile

So I took the afternoon off work when I received a text for a delivery slot. The package arrived an hour before it's slot. No complaints here, better than an hour before.

For months, probably bordering a year on, I've been deciding between Meister R or Yellow speed coilovers. To me after nearly 70000miles the suspension is long past its best. Age also I'd say plays apart, so a refresh is warranted. Particularly on a car that was supposed to handle well.

The car is used for travelling to work. I've other cars for enjoying the sake of driving. That said, a few track days are in order and I might well use it for a trip out to some nice roads. So upgrade it is!







First thing I noticed when I jacked it up, there's a bolt head missing. Nice, there's an exhaust leak.





I didn't have any of the right parts to repair it. So it got a small new bolt through it until I could order a new gasket from Tegiwa and grab some bolts from work.

Within 45 minutes of jacking the car up it was getting lowered onto the ground. The rear end was stupidly easy. I started at the back as it has never been apart before and figured it would be a pain in the arse. Nope, a walk in the park. Once the lower bolts on the dampers were taken out, the whole rear assembly basically falls to peaces. I didn't let that happen, as I had a jack under the rear swing arm so as not to just let it fall.





Makes the rest of it look like scrap. The wheel arches were dirty, but not as much as you'd think so. It's mostly factory underseal. I went back in a few days later to blast everything clean.

Looks much better than the crusty original suspension that came out.



I just installed the coilovers and left the settings as they were out the box. All I did was check that the settings were the same and that everything was tight.

Now its never been a bad handling car. The front end has never given much confidence. Even when not understeering, it feels like it is through the feedback through the wheel. I guess it's just the way the FN2 is setup. My EP2 never felt like it. Then again, I'm a better driver than I was back then.

The main difference with the new setup, even without setting it up, it feels more planted. The feel through the steering is confidence.

The way it fell down is in the slower corners or a quick left right change. A 2nd gear corner it would easily spin the inside wheel. It no longer tries to do that. Well not so easily as before. I always thought this car needed a LSD, but after this I'm not so sure for the road. I would easily say for track work you would need one.

In faster corners, the car always took it in its stride, safely say that nothing has changed in that respect. Just feels more stable than before.

I also got myself a new gear knob while I was at it. I'm not normally into this type of modification, but the original was looking tiered. I never liked the original anyway. This one is a little taller so you've something to grab onto!



Well I already wrote this post before until the website and my internet went crazy one after each other. So sorry if it is all disjointed, it pissed me off!!!

Here's how it stands now after some more tinkering.I'll update that in a few days.



Need to get out and take some proper photos. Work has been mental so not had chance.

Sillyhatday

Original Poster:

441 posts

100 months

Saturday 11th August 2018
quotequote all
williamw1987 said:
That's looking great, dude! How are you finding the coilovers? I've got an EP3 and am quite tempted by a set at some time too... along with the Tegiwa cat back and intake.
Coilovers have been perfect. I read a few storeys of people having trouble with them. Knocking noises and such. No issues at all here for me. I wouldn't listen to them.

Perfect for daily driving. It's a hard ride anyway, so this is just as hard really.

Tegiwa catback is great for daily driving too. There are louder ones out there. Under 70mph on a steady cruise, you can't even hear it. Until you put your foot in it and it just makes a nice noise. I've had many great comments about how well it sounds. Along the lines of, it's a great tone but not loud, just perfect. Louder would ruin it somewhat.

Think Tegiwa has redesigned it since I got it.

Sillyhatday

Original Poster:

441 posts

100 months

Sunday 2nd September 2018
quotequote all
A lot has happened since the previous update. Exciting things, and expensive things.

I got one of those headlight polishing kits from Halfrauds, some sort of Autoglym one. I actually got it for the Porsche and promptly took it to the Honda right afterwards.

Sceptical of its effectiveness, I ended up nicely surprised. The results more dramatic on the Honda.





They are not as good as new, but I never expected that. Then again they are better than they ever have been since I have owned the car.

The kit I used was good. Just good. In my opinion, you would be better off buying plenty of wet and dry paper yourself and just having the special polish in the kit with its special polishing pad. The sanding equipment that comes with it does the job but the sanding pads only last all of 30 seconds. They also work much better when wet, not dry as the instructions say. Non the less, pleased with the job.

Three weeks back now my mate told me, quite informatively, that he was free on the coming weekend for once. The star system must have aligned or something as I was free too. Makes a change from either working or already having plans. So that night a track day was booked.

The next day was followed with us both flapping like some Grannys at a coffee morning. Neither of us had done a track day before, and both limited on track experience. The following tail of one of great fun and a steep learning experience. One to be repeated again.

Being complete novices, we spent ages writing lists of things that we would most definitely need. Until we began to worry that we would turn up like a race team with cart loads of gear. And generally look daft. I backtracked on the idea of two spare wheels, figuring Blyton park is only 10 miles from home for me. We ended up taking all manner of fluids and basic tools with us. In which we found out we used nearly every single one of them.

I knew the K20 would be hungry for oil so I took plenty of extra, along with brake fluid. We acquired 6 unwanted jerry cans before going, only needing new seals in the lids. So we split £100 of petrol between us, any left over I would use anyway. Which was wise as I used 30l of the stuff and had 20l left which I've used since. I picked up a spare aux belt and some cheap £20 brake pads to replace my cheap £20 brake pads. Bad idea all around really...

The night before, I obviously did all the basic checks to make sure the car was fit for purpose. Tyres all good, has oil in it, etc. I took the rear seats out which is easily 50kg, took out all the emergency kit I wouldn't need like the tool kit, jack and out of date tyre seal stuff that never works. Floor mats left at home, all the junk in the centre arm rest and some boot trim.

Day started off well. we met up at our favourite roadside grease shed, fuelled up on bacon, cheese and tea and away we were.




Mate has a tweaked Discovery making about 190hp from its diesel lump. Less than 100k miles and minimal rust. Very tidy example of one. On the back is his Clio 172 found for £200 with no MOT. Works fine as it was never going to see a public road again. No interior, only door cards and a dash. Full roll cage and cheap but quality bucket seat. The work done was the standard dephaser problem and new track rated brakes all around. It was rocking three different tyre brands and ultimately resulted in a lot of understeer and a decent spin too!

The reality was that we were both not fully ready car wise to be doing it. Impromptu track day at its best.



A mate turned up in his Clio 197. He got a bunch of trackside pictures with his phone. Rubbish but free!








At the track. The whole event well organised, kept safe and fun. Only one or two people out on track who don't have any manners for less experienced drivers. Such as myself keeping a check on mirrors and moving out of the way as soon as possible. Tailgating is still an issue on the race track it seems. Understandable in race conditions, but it wasn't a race.

As you keen eyed out there might notice. I have lost a wheel centre cap while out on track. They aren't fond of high brake temperatures. They all melted and dont stay in anymore. As it happens, it may have happened due to being told by the audience, my brakes were literally on fire. Orange iron dust flying off my discs and under braking, licks of flame from the calipers. The brakes were toasted by 11.30am. Turns out Delphi pads aren't race pads after all. I'm so glad I made the decision to bring spare pads or that would have been my day over. As the replacements were as bad as the ones coming out, I had to take it much steadier on the brakes all afternoon. I was only doing 10 minute sessions and a cool down lap all day. Anyway.



I had brought everything needed for a brake swap. Except the piston return tool! I had to send someone off to fetch it from home. No big deal, get things apart, had some dinner and chatted about how rubbish we both are at this.

Before starting the day I swapped my nearly new front tyres to the back to save wearing them so much and the older, harder rear tyres to the front, in hopes of scrubbing them off and replacing them.

Front


Even the rear tyres were all melty!

That's nothing versus the front brakes!!!



Yes a layer of iron had stuck to the pad faces. You could peel it off with your fingers!

Then there was the nearside caliper...



The outer piston seal had completely melted. It wasn't even really hanging on. The afternoon session had to be taken much slower. Time taken to improve my driving techniques and focus on learning the track. The new pads never bedded in properly and were totally glazed by the days end.

https://www.youtube.com/watch?v=XmkIyuhFjOE Here's a short video of my second track session stuck behind a BMW. My driving smoothed out greatly during the day. A complete novice as I say, a huge education on driving.

More to come tomorrow...

Sillyhatday

Original Poster:

441 posts

100 months

Monday 3rd September 2018
quotequote all
Continuing on from yesterday.

Around the same time as my brakes turned into a baked potato, Rick's Clio was falling on its face at 6000rpm and occasionally under that. So dinner was spent dodging wasps of death - genuinely never seen so many, it was like a freaking horror movie! - who wanted our food and trying to diagnose a dying car under situations we couldn't simulate off track.

First idea was to get the plugs out and check them, which on a Clio sport involves removing half the intake manifold redface I had soon put a stop to that when I noticed the main battery ground was hanging on with but a few strands of copper. Simple things first we went for that. Rick chopped the rest off it off, stripped back the cable and stuffed it inside the battery clamp for an amazing trackside repair.

The long and short of it was, after going on and off track for an hour or so, we decided while it was running under its own power to drive it back onto the trailer. Lacking a winch right now, you have to drive onto it. Shame but he had managed 22 fast laps, and so was pleased as being unroadworthy, this was the 'first' drive of it ever. So a success in our eyes.

Only after getting it apart a few days later did he find three of the plugs missing the electrode completely. A wonder it ran at all, though explains it's reluctance to start, when the immobiliser worked properly. I suspect to do with the fact the keys battery is dead flat.

Plugs alone didn't fix the car. As suspected needed a new coil pack and plug leads. Running sweet again.

So of the three vehicles two have broken themselves in some way. Only later when the Land Rover was having its rear shocks replaced was it noticed a bolt in the tow bar assembly had sheered a head off!

I noticed that I've not commented about the cars good points. The engine was sweet and faultless all day. Used half a litre of oil in the morning, yet used none all afternoon. A quirk of the K series. The tyres were brilliant, not grip machines but progressive and forgiving. The general balance of the car was as neutral as you could get for a front drive setup. Naturally there is understeer, though can easily be tamed for the rear to move around if needed. Interestingly the rear never stepped out, only communicated with your bum giving nice confidence. That's my opinion, I'm sure when I get around to having a proper setup there will be more to get out of it.

So lastly the Honda had ruined its discs, pads and calipers. Might be down to the driver, not sure yet rolleyes This being on a Sunday I was due to be working away all the next week. So the car sat until Friday.

First idea was to replace all the brakes and the two front calipers. A Honda quote of £280 a caliper. Once I'd gotten over a mild stroke, immediately priced up big brake kits. At this point my wallet was wimpering.

Next idea, get some rebuild kits. These only £35 per pair! Honda ones don't come with replacement pistons, so bought pattern parts that did. A bonus being some garage tinkering time and learning to do something new. Helpfully also had a week off work too!

Sandblasting the previous owners effort at red brakes. In fairness what paint was there well protected the casting underneath. I wasn't bothered about going red again it just seems right to as they always have been. Blasted with all old seals and pistons in place, they were going straight in the bin anyway.



This explains why this caliper was always sticking. New vs Old



Old piston slid back in for spraying and ear plugs in the caliper slider holes. Masked off other relevant areas too.



You'll notice that the rear calipers are not painted too, nor even dismantled. As it turns out, rear calipers with handbrake mechanisms are a pain in the arse. There is a small internal circlip holding a mechanism, deep inside the bore. Now I had many tools long enough to reach but non slimline enough to miss the mechanism in the middle. This really held things up while the right tool arrived. Being a bank holiday, it took much longer than wanted.

So everything that could be painted was painted.



Decided to do as the previous owner tried and black the lettering. In which they only managed to do one side laugh

The assembly of the front calipers was hugely satisfying. One tip for anyone else is that there is no such thing as too much lube. If in doubt, lubricate! The easiest way I found to put the fronts back together, was to lubricate everything and insert the inner seal into the cylinder first. The tricky part is to get the outer seal to seat inside the cylinder, seat on the piston and get the piston in. My tip is to hang the seal off the back of the piston so the part that seats in the cylinder is off the back and loose. The piston end of the seal should be on the piston. Gently bring the piston to the cylinder and try to ease the seal into the seat as best you can. If done well enough you can ease the piston into the cylinder, which should seat the seal the rest of the way. If it doesn't push smoothly and evenly all the way in, there is something wrong.




No pictures of the action, the hydraulic grease gets all over.

Here's one on the car with the old discs, as even yet I've not got any new ones yet (I'll explain later)



Oh what's that? A braided line I see?



Yes, Maxing out the standard setup. Should be just fine for an annual track day.

One with the wheel thrown on



The car is done right now. i just need to write it up. The biggest pain in the arse is next to come...

Edited by Sillyhatday on Monday 3rd September 21:42


Edited by Sillyhatday on Tuesday 4th September 07:32

Sillyhatday

Original Poster:

441 posts

100 months

Friday 14th December 2018
quotequote all
Thanks for continuing interest. I've not been on PH for a while. I'm here for the cars and nothing else TBH. Been having a great time, with great people doing car stuff. Struggle with the grumpy armchair warriors, but there is the few that make it worthwhile. So I'll carry on.

The first Cadwell track day was an exciting plan. The brakes repaired after Blyton park adventures, I was feeling unnerved about their abilities ahead.

The morning was a great start as I was running late, even with enough time to get ready. Was supposed to be meeting Rick at his house for 6am. Got there at 6:15am. Not that it would matter as at this hour, traffic would be extinct. The first 20 minutes of driving was in darkness following Rick. His Clio 172 gently bobbing on its puggyback. I watched the sun rise listening to K series thrum. The skyline simmering with the whole colour spectrum.

We were first to arrive. It was 7:10am. The dew in the air still languishing. Clio Sport under its ice blanket.





I did my track preps while waiting for Andy. At Blyton I’d jettisoned a wheel centre cap, they come off as track prep now. Tyre pressures lowered, tools and equipment out the car into the tow rig. The duo attended to the Clio. We let it defrost itself. It was a pig to start again, not a good beginning.

I checked my oil to keep nervous at bay and fiddled with the camera mounts. The other two were murmuring in the background. We were waiting for Andy to show up. Should have been there by now. Predictable. Time was pressing on and we needed to eat. Andy would have to catch up in his own time.

8:30am safety briefing began. They try to make it as entertaining as they can. A few jeers and giggles from the participants. Shows were are listening to a degree.

Andy wasn't far behind. I owed him a coffee to go with his breakfast. Passengers don’t have to attend the safety brief, but he was there.

Wrist bands, straight out for sighting laps. 3 laps to gauge the track conditions and learn which way it goes. I already knew the track layout. The conditions were a different matter. The apex on entry to Charlies was an ice disaster.

I was second out behind the safety car. Seat Ibiza, a Caterham, then me. Nip through woods, hairpin then barn corner, the Caterham pirouettes into the Armco. Red flag. Annoying to say the least. We all qued back up once more.

Sighting laps done once more without note, I did some final checks before the real hot laps. Oil, tyre pressures, cameras and my bladder.

I knew the track conditions were poor, so I wasn't going to learn anything that I didn't already know from driving the track on various games. So I thought; you don't get the feel for bumps and camber changes in virtual reality. Nothing eventful about my first real bunch of hot laps. The greasy surface and frost in the shade kept everyone in a fairly sensible head.

In the 'pits', Andy has brought a stove and is making us fresh tea. Selfless as usual. I sat on the back of the trailer thinking about the whole situation. I love tea; it was still frosty out. The sun had started to poke through.

I'd been running the same tyres since I bought these wheels for the car. The Bridgestone Potenza RE050A. Good enough tyres, I'd never thought the dry performance to be bad, but the wet abilities are totally none progressive. Particularly as I'd swapped the cracking rears with the new fronts. Logic being that this would get rid of them for fresh rubber. They are an old design now.



I gauged them not lasting all day, maybe not even while dinner.

James was walking back from spectating and Rick was pulling in from his first laps. We shared tips on track conditions. Clio running well this morning. Rick doesn't like tea.

A dry line had already started appearing. Speed was building with experience, confidence and conditions. The new brakes were finally getting some action. They were cooking again. The days laps were going to be easy on the stopping.

The morning went without note. Andy was in and out with me. James and Rick alternating the driving. The Clio not getting much of a break.

It pulls in choking on itself again. I felt bad, but rick took it well. It was nearly dinner time and not to drive the car anymore would be a waste. It was missing in a particular RPM band. So carry on we must.

I went out for one more session before dinner with Andy aboard. The car feeling good and the driving line properly dry by now. Aside from the brakes everything was going well. Towards the end of the session the front tyres went off like a switch. I'd never experienced that before. They were done. I pushed on for more laps anyway. They weren't going to get any better, so make the best of them.

By dinner time the Clio was really running bad. Would not spin past 4000 RPM. My tyres needing swapping to the rear to make it to the end of the day. We went for dinner and decided to let everything cool before doing any work.





The guys next to us were on their first track day. The car was fast on a straight and could have been even quicker in the bends. We offered our tools and supplies to them through the day. It was an early twenties lad with his dad. We suggested the car was too low for track work, but they didn't seem to think so. I was already rubbing under heavy loading (something I learnt how bad it was on the day). By dinner time the two of them had serious rubbing issues. So much so they had pulled in with a fairly major knocking sound from the front of the car. A simple diagnosis, the offside front wheel was falling off. I offered our torque wrench and anything they may need. They said they were alright.

At dinner time we made small talk. Polite stuff, wondering if they wanted to join us over dinner. We all politely suggested, while you eat and the car is cooling, you could raise the ride height up some. Deaf ears.

Early afternoon they limped it back in with a broken bottom wishbone. smash Shame, they were quite good out there. Great track etiquette and friendly folk.

Now whether it was caused by low ride height, probably not. I can't help think if the tyres weren't 'tucking', then it wouldn't have happened.

After a really nice but over priced dinner, the trouble shooting on the Clio began. We cleaned every sensor we could remove and pulled the plugs. Everything looked in order and the car once more was running in fine fettle. Well for one lap. As the car wasn't stalling, they kept lapping, keeping the car under 4000 RPM. The rest of the day never having a stoppage.

I'd finally got some quality rubber on the front and immediately found that knackered rubber on your arse makes for some wild oversteer. The car back on form I kept lapping. The brake pads really holding me back from letting loose. The whole day was more of a learning experience than hot lapping. The Civic being faultless all day. The thicker 5w-40 oil not being converted to smoke and running crisp for the whole day. At Blyton park the thing used half it's oil on the stick in the morning. This time not moving a micron. I love this car. Not the best, but plucky underdog. I like that character.

We drove home about 3pm. All feeling tiered yet had a total blast. Only felt like we had been there 5 minutes. The best fun I've had with my trousers on. Saying that, I'll take trousers on fun any day.

That was my birthday trackday over. Brilliant. Little did we predict that we would be back in 3 weeks. It's Ricks birthday then. So another day out it was...

I'm sure I've missed some details here but the day wasn't about how well we hit each apex. The whole thing was to laugh with mate, drive fast, laugh some more, work on cars, talk to everyone, drive, learn, gain experience and most importantly have fun.

No, it's not as fun as my MR2 and it's not as capable as the Boxster, but yet the attitude of the car is what matters. It's like a Jack Russel. It will not be as fast as a Greyhound, but quite happy being mental.

The diagnosis in the end for the Clio was a crank angle sensor! Only figured out once back in the shed and got a scanner tool on it. Simple fix. The ECU had a code in it and yet not put a light on in the dash. Something I mentioned at the time I had seen before. I mean, I mentioned crank angle sensor on the day too, amongst four dozen other things. Hindsight and that. She was running well once fixed!

Few pictures from the day.






Bits of rubber everywhere






Diagnosing the Clio without much success over dinner. We a bunch of outcasts smile











All took by James on his phone. Next update it's back to Cadwell. A spoiler to the present day. The bug has bit, we are planning a trip to Spa Francorchamps and a dash over for some Touristfahren while in its vicinity.

Edited by Sillyhatday on Monday 24th December 23:00


Edited by Sillyhatday on Monday 24th December 23:19

Sillyhatday

Original Poster:

441 posts

100 months

Sunday 16th December 2018
quotequote all
chrismc1977 said:
Standard Honda brake cooling is generally a weak point.

A bit of attention to extra cooling along with some decent fluid & track pads should help...
Thanks. I've have since sorted it out. Changed all the fluid for ATE Typ 200 DOT4, slotted dimpled discs and Ferodo 2500 pads. Everyone uses them for a reason. They just work. When I write the next track day I'll go into a little more detail. It certainly solved the issue. I've looked at Mugen brake ducts to replace the fog lights. I feel that will be the next upgrade. I can't justify a big brake kit I'm afraid.

I might write it tonight. Nothing else going on after work!

Sillyhatday

Original Poster:

441 posts

100 months

Monday 17th December 2018
quotequote all
chrismc1977 said:
Used to run DS2500s back in the day. An old pad nowadays but decent enough.

I use CL RC6’s up front in my Integra with Castrol Response fluid. Night & day better even with standard blueprint blank discs.
Certainly want to give them a try once these are done.

Sillyhatday

Original Poster:

441 posts

100 months

Monday 24th December 2018
quotequote all
Cheers mate. I keep meaning to write some more stuff. The whole other trackday in November I did for one rolleyes

I agree on the Brembos mate. Look great and will certainly work much better. I got two other cars to look after also, so can't justify £1000+ on front brakes. I've been looking at cheaper options though believe me. Such as fitting Megane brakes, yet still comes out to the same figure frown

The spoiler on the other hand, isn't for me. That's not a fact, just personal preference. Nice motor though mate!

Sillyhatday

Original Poster:

441 posts

100 months

Saturday 12th January 2019
quotequote all
Cadwell track session number two. A happy new year people.

Starting to feel like home after attending various rallies, races and firework shows. Familiarity of home, causes relaxed nervous. As in non. Something I was conscious of coming into it this time around.

I was running late.

A pattern is emerging here. Which is strange as I’m never late for anything, I’m the one who’s there before everyone else.

The spicy burritos I made last night were slowing me down. Parp. Kettle flicked on, tea bag thrown in the Thermos mug and out to throw the supplies in from the garage. A nicefold out plastic crate this time for all the things. Engine warming nicely. The poor girl doesn’t like being driven stone cold.

Tea bag squeezed out, milk in, lid on.

Piano black outside still, its only 6am on Sunday.

Fog. I’m not far from the river, this fog follows it. I’m going to the bridge to cross the river. Good job I told Rick I wasn’t going to make it to him by 6.15am.

Going to meet him does take me out the way of the route somewhat, but I like to follow him to roll up together and keep an eye on the trailer straps. Not today.

No body else is around at this time on this day. Should still make solid progress to arrive at gate opening time. I am always before everyone else. So not late actually, just not on my time. The Kseries yawn breaks the air.

This time I’d packed more cameras. DSLR just in case, another new go pro and another eBay special cam. I needed the pre sign on time to do my car checks and prep, along with camera mounting in everyone's cars. This time Andy would be joining in with his Jetta 2.0 Diesel. A trackday in anything is better than no track day I say.

The roads out of town towards Cadwell were empty. The small elevation increase put me above the fog. Me, tea, top gear and my dull morning ache. Bliss. 6.15am.

So what has happened to the car since last time? Well the wheel rub had to go, it was ruining tyres. The tyres were already ruined. Now, the Rota GR6’s are a 10mm wider offset. So the car has a 20mm wider track. The Coilovers had a longer bracket to fasten to the hubs. This pushed to wheels camber upright! I had pulled it back to what I thought was factory just through visual. (on the top mounts) I think it was close, but the car had even wider front track now. Flush with the wheel arch edge. Looks good but not doing much for going fast.

I whacked the hub slots right over and set the top mount adjustment back to centre. The camber looked much better without being extreme. Hoping that would clear the arches enough. It was!

Issue now being that I need a proper alignment. Well I did before, but just go with it.

Now when the wheel hub gets tilted back, the steering arms don’t change length. Meaning that the hub gained much needed camber, yet bags of toe in at the same time! The steering was completely numb.

In the end I got a tracking board to use to set my toe angles. This of course will not be as good as a proper laser alignment. This way though, I’m learning and that’s what matters. I also got a camber gauge. You stick it onto your wheel centre, or even better, on the brake disc. Being a spirit level based system, you need flat ground. I’ve not had the time.

The toe was desperate, so that has been set to dead straight. It was 2deg toe in each side before. So at this point I thought I had 0deg toe and more camber of an unknown amount though even on each side.

After the last time, there were new tyres fitted. A full set of Michelin Pilot Sport 4’s. More expensive than the Potenza’s I have had many sets of. I fancied a change to something more modern. The Potenza’s have been around for an age now.

I knew I couldn’t be far behind the guys. Their trip is slightly longer due to the stupid narrow roads from Ricks place. I worked out to be about 10 minutes behind. Could I make that time up?

The roads that are always full of Sundays drivers and Peugeot’s are totally barren. You wonder if the world has ended in your sleep. I don’t remember seeing another car all the way there.

The B roads as I drew close were bumpy. The ride feels firmer than stock, yet better damping. The bumps are still harsh, but the car doesn’t skip across bumps any more. Nice.

Rick pulled into Cadwell as I did. As he was parking up, so was I to his supprise. 7.10am.

We unloaded the car off his trailer. Precarious at best with home made ramps. They are plenty strong just a bit too short. The Clio just about catches its nose on the end.

Andy was only five minutes behind. Just before, I emptied my car of tools and camera equipment. I setup the go pro mounts in the cars while the other two wrangled our tent canopy thing into submission. First thing in the morning we looked stupid getting that thing setup. Until about an hour into the session when it just rained on and off the whole day. We felt pretty smug, not rushing around to sit in cars or heard into the club house! Our own kettle, boxes of sausage rolls.

The briefing was as boring as ever.

Think I was first one out on track. Wasn’t even rushing around that much.

Rather uneventful start to the day. The first hour and a half was mostly just getting familiar with everything once again. The car feeling better than it ever has done. Nothing in particular to note, just well balanced. Found I can keep up with other more powerful cars, mostly tuned ones. I guess the concentration put into the cars handling has been worthwhile. Not arsed about speed anyway. I can still hit 105mph on both straights at Cadwell. Fast enough for me. I suppose it could use a diff for the tighter corners. Not all that bothered though.

The track was wet from the off and wasn’t drying out. Confirmed when about 10am it started raining, hard. The spray was somewhat terrifying down the straights. Cars a few meters in front would vanish into the mist and even ones you were overtaking. You just rely on seeing brake lights in front to know where they are and where the corner is. That’s when on the other side of the track to me someone blew up their Civic. Yellow race car I think. Red flag for an hour and a half. Gutted wasn’t the word.

I spend some of the time moving go pro’s and topping the batteries up. The rest of it the rain started again. We all dove under our canopy and waited it out with fresh tea and sausage rolls. Managed to find out the Civic had dumped all its engine oil on the track. We never found out exactly where. Safe to say that after this, people were ready to get on track.

We had already had quite a few short red flags before this. People over driving the conditions of the track. Followed by people forgetting their car is cooler than it was before the red flag and causing another red flag. Red was the colour of the day.

This time Andy had joined in on track with his daily VW Jetta. The 2.0tdi no less. It has some exhaust mods and a tune on it, but dyno reports 170 – 180hp. Which falls in line with what you should be getting with those mods.

The car was running budget eco tyres as it is a daily drive. Now, the wet grip was laughable. The difference between gripping and sliding was immediate. There was no warning of its happening. Yet once broken away, the whole car was so forgiving. It would slide around so predictably and controllable, I had more fun in this later in the day than my own car! A nice change from frantic to fun.

I have a nice video of the Jetta spinning out on the goose neck from in the car and from my view. Hilariously slow spin. Great fun car, very surprising.

Most of my thoughts on track were about the new tyres. For such a high grip performance tyre, its wet grip was outstanding. The confidence in the tyres never wavered all day. I certainly couldn’t have said the same for the Bridgestones in the wet. The Pilot sports still feeling progressive in the wet. Even as I type this I haven't had the chance to push them in the dry. Really this is why I didn’t go for a more dry grip bias tyre, I have to drive the car on the road, so there is compromise.

I had a few twitchy moments which was down to myself. Both of them right after overtaking a car. I learnt its much easier to follow someone then to lead. Even though I was faster than them, you have to reconfigure yourself to make your own corner judgements. You only learn through mistakes.

The Clio had been running great all day. We were very happy. I was happy for Rick. The first time the car has been reliable for him. Both him and James were finally able to concentrate on driving and learn where they can improve along with the car.

The first car improvement we all agreed was the suspension. The budget for that was not like what I spent on a set of coilovers. The Clio has done nearly 100k miles, so I said simply replace everything for new, that alone will improve things a whole bunch.

We spent dinner in the canopy (genius idea of Andy’s) and the afternoon went without much to say.

The time hit 3pm and I was following James on track. He knows I’m faster and would eventually let me through. We took the hairpin together, James clipped the inside curb and I followed without trying to smash the kerb. He had slowed off on the exit. I thought he was letting me past but I don’t like overtaking on this short stretch. He was going slow around barn corner too, I figured I’d let him be weird and make nothing of it. Once on to the main straight his hazards came on and he was slowing down. I was gutted as I flew past him. Eased off early for coppice as I knew there would be a red flag and I’ll use the time to cool down the car.

Once I got back to our group, I felt bad but let them know what happened. We theorised as you always do. The car was recovered back into the paddock area. James looked gutted through his helmet. The car had been a pain every time but it always drive back onto the trailer. This time it wasn’t.

Strange symptoms. All the gears are there and the clutch felt fine. The car wouldn’t move and yet there were no grinding noises. At the time we didn’t know of the issue, but anyone who knows these Clios, knows the diff likes to fall apart. There was enough people to help push back onto the trailer and I went for one more session to run out the fuel in the car.

About 3:30pm and we were all done. Kettle boiling while packing everything away. Really it was a good result. Nobody got hurt and nobody had a prang.

To sum up. Well this was the first Sunday at Cadwell. I’m not sure that matters but since the other two days I’ve done, the track etiquette was poor. It’s not everybody, yet it’s the same few cars that endlessly get in the way or are dangerous. Now let me say, I know these days are for people of all skill levels. Slower cars are not an issue, so long as within half a lap they let you past. This requires you to be aware of things around you, if other drivers are, you don’t consider them a hazard. Exactly the same as driving on the road. We aren’t all perfect and I’m not easily annoyed. The track is for everyone to enjoy.

What gets me is people who don’t move for two or more laps. I still now don’t know if: they do not want to be overtaken, or do not know you are there! It’s the same few, that 2%. There were also a group of MX-5 owners there, who were of the latter. The driving erratic and nervous. No problem, can’t say I could do better on a wet day in a rear drive car. Use your head and give them space until one of the two long straights. They certainly knew how to go fast in a straight line. Ready to hold you up again for the next corners. This went on for a few hours. The final straw was after one of there MANY spins and crashes, I watched one pull off the grass with no regard to who was on the track. The car in front had to dive half onto the grass, as he was not expecting an MX-5 to pull across right in front of him. I had to let the marshals know as someone could get really hurt.

To not end on a downer, here’s some favourites from the day.

In the morning I had a good play with another FN2, a rare blue coloured one too! It took me by surprise popping flames and being really loud when it did. I guessed it was supercharged due to it being a bit faster than me in the straights. I was correct. He couldn’t shake me in the corners and made ground on me in the straights. We finally met in the paddock on a cool down and had a nice chat. His face when he asked what engine mods I had done was brilliant. The response of “Nothing” was not what he expected. Non the less a really nice guy and one of the better drivers of the day. He didn’t have as good a suspension setup as me but had some big brakes, I was much jelous.

I also had a play with a Skoda Fabia VRS. 1.4 turbo I think it was. Really nice car and really nice guy. After pulling in I found out the guy had only one arm. My opinion went from; this guy is a bit erratic, to, this guy is much better than me. Top bloke. Got some balls.

So, the Clio. The famous diff problem was the issue. There is a circlip in the diff somewhere, it is accessible by just removing the nearside drive shaft from the box. The clip over use just buggers off. Now this lets the gear it holds in place move free along the shaft it sits on. Then obviously this gear disengages and can get damaged when it happens. That’s how I see it anyway.

Now once it’s happened its more likely to happen again. So it’s best to replace the gear and the circlip. Now Renault don’t make that gear any more. So if, you find a good one, the price is sky high. Now you could get a second hand box, but it could already have been robbed of parts, some people are honest, some aren’t. In the end after machinist advice the gear was cleaned up as best as possible and put back in. The fix then is to bolt a plate in the box to the housing, stopping it from moving ever again.

Im sure it’s not 100% right but what I remember anyway.

It also got a new wheel hub and bottom ball joints. The top mount on the strut tower was bent on one side. Somehow we never noticed this. The car had a shunt before Rick bought it so it was no supprise. With it bashed into shape and a re-enforcement plate welded on, the rubber top mount was totally misshapen. So they were replaced with solid pillowball top mount adapters. To me, how they should always have been. Now obviously the old suspension was binned at that point too and replaced with some lowering springs and cup rated dampers. I assume from the Clio cup cars. Just going with what I was told. Car sits lower now and also firmer.

So I finally got myself up to date. Nearly. I went for a Jolly to Blyton park on December 30th just to help shakedown the car since Cadwell. Mostly as we have booked a Trackday at Spa Circuit in April!

Photos:



The Jetta after its offroad excursion





Cars cooling down



Waiting the the worlds longest red flag to be over.







Hiding from the weather in our badly excited shelter. Dry though!



Jetta doing its favourite thing. The rear can brake away under power, it’s hilarious FWD fun.



A good lesson in car control and being smooth. I could learn a thing or two.









Clio rolling a fair bit on the corners. The tiered suspension not helping. It’s much better now.





Trying to cock its leg. Cant do it in the wet frown



Our misfits group.



The Clio got a quality send off.



Number plates going back on.



Loaded up and having our last cup of tea.

Videos on Youtube. My channel link. I’m trying to get better at it. I’m hoping to have a good film of our Spa trip when we are back.

https://www.youtube.com/user/ubanoob

or just search for sillyhatday.