Sauber C30 / Heritage HF1-018. Warning: F1 Car Content :)

Sauber C30 / Heritage HF1-018. Warning: F1 Car Content :)

Author
Discussion

poppopbangbang

Original Poster:

1,839 posts

141 months

Wednesday 30th May 2018
quotequote all
5harp3y said:
What are the specs on the engine?

is the the 1.8 20v that is used in formula palmer?
From my original post "Audi/VAG Formula car powertrain originaly used in FPA and developed further for F2" - so yes..... but it's a development of the F2 powertrain for use in this application.

It has slightly more capacity than the original 20V, rods, crank, pistons, head casting, valves, cams etc. etc. are specific to this application. It's dry sumped and runs with significant crank case depression, turbo is a modified GT35R on an inconel equal length manifold with Tial water cooled wastegate. It revs to 9000RPM, runs up to 2.8bar boost and makes over 500bhp at this. 600bhp available if we wish to run more expensive fuel, different cams and a larger turbo.

poppopbangbang

Original Poster:

1,839 posts

141 months

Wednesday 30th May 2018
quotequote all
Mark Benson said:
Is the engine block still a stressed member in a modern F1 car?
It is yes, as is the KERS battery and a few other bits these days too!

F1GTRUeno

6,354 posts

218 months

Wednesday 30th May 2018
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poppopbangbang said:
PM me smile
Sent. Cheers! smile

anonymous-user

54 months

Wednesday 30th May 2018
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Just seeing this makes me very happy, thanks for sharing.

Will definitely check out HF1 in more detail, fascinating stuff.

Shadow R1

3,800 posts

176 months

Wednesday 30th May 2018
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Superb stuff.
Enjoy your write ups. smile

poppopbangbang

Original Poster:

1,839 posts

141 months

Wednesday 30th May 2018
quotequote all
Just in case anyone thinks these are fragile or in some way not as capable of taking abuse as an original F1 a slight mistake on Saturday afternoon led to this:


Photo credit to Steve Mangelschots via Instagram.

No damage beyond a scrape on the floor - we build them strong! laugh

Shadow R1

3,800 posts

176 months

Wednesday 30th May 2018
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thumbup

Munter

31,319 posts

241 months

Wednesday 30th May 2018
quotequote all
poppopbangbang said:
Just in case anyone thinks these are fragile or in some way not as capable of taking abuse as an original F1 a slight mistake on Saturday afternoon led to this:


Photo credit to Steve Mangelschots via Instagram.

No damage beyond a scrape on the floor - we build them strong! laugh
Ok. Which joker put the wings on upside down. hehe

Quality job poppop. Always a pleasure reading your threads. smile

mwstewart

7,606 posts

188 months

Wednesday 30th May 2018
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Awesome

Robbins

110 posts

137 months

Thursday 31st May 2018
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poppopbangbang said:
From my original post "Audi/VAG Formula car powertrain originaly used in FPA and developed further for F2" - so yes..... but it's a development of the F2 powertrain for use in this application.

It has slightly more capacity than the original 20V, rods, crank, pistons, head casting, valves, cams etc. etc. are specific to this application. It's dry sumped and runs with significant crank case depression, turbo is a modified GT35R on an inconel equal length manifold with Tial water cooled wastegate. It revs to 9000RPM, runs up to 2.8bar boost and makes over 500bhp at this. 600bhp available if we wish to run more expensive fuel, different cams and a larger turbo.
2.8bar! Wow!

bony_13

166 posts

97 months

Thursday 31st May 2018
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Amazing work!

This is the kind of story I fell PH should be picking up on their front News page - certainly worthy of a TOTD nod at least!

DanielSan

18,793 posts

167 months

Thursday 31st May 2018
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weeboot said:
DanielSan said:
That’s a pretty epic build! I’ve always thought something like a triple or quad rotor rotary engine would be a good unit for something like this, 5-600bhp is more than possible on a bridge ported engine, N/A, mega responsive and a truly awesome noise
5000kms between rebuild though? wink
There’s a fair few triple rotor RX7’s around the world used on the road doing more than 3000 miles between rebuilds... Rotary engines aren’t as unreliable as people think.

This highly tunes quad rotor managed a decent distance without needing a rebuild. Just some fuel and an oil top up....


humpbackmaniac

1,894 posts

241 months

Thursday 31st May 2018
quotequote all
poppopbangbang said:
Just in case anyone thinks these are fragile or in some way not as capable of taking abuse as an original F1 a slight mistake on Saturday afternoon led to this:


Photo credit to Steve Mangelschots via Instagram.

No damage beyond a scrape on the floor - we build them strong! laugh
The driver ran out of talent having got too excited on the straight, and forgot PPB's advice to "warm the Carbon Brakes... BEFORE you need to use them in anger" bloody idiot but no damage done.

(I am that driver smile

Awesome write up PPB looking forward to a fun summer!

humpbackmaniac

1,894 posts

241 months

Thursday 31st May 2018
quotequote all
DanielSan said:
There’s a fair few triple rotor RX7’s around the world used on the road doing more than 3000 miles between rebuilds... Rotary engines aren’t as unreliable as people think.

This highly tunes quad rotor managed a decent distance without needing a rebuild. Just some fuel and an oil top up....

Ive got a spanking new built Triple Rotor motor if you can use it? I had it built for this project initially but PPB's plan was better. Im now looking for a Mk2 Escort Shell to install it in over the winter.

Matt Cup

3,160 posts

104 months

Thursday 31st May 2018
quotequote all
humpbackmaniac said:
poppopbangbang said:
Just in case anyone thinks these are fragile or in some way not as capable of taking abuse as an original F1 a slight mistake on Saturday afternoon led to this:


Photo credit to Steve Mangelschots via Instagram.

No damage beyond a scrape on the floor - we build them strong! laugh
The driver ran out of talent having got too excited on the straight, and forgot PPB's advice to "warm the Carbon Brakes... BEFORE you need to use them in anger" bloody idiot but no damage done.

(I am that driver smile

Awesome write up PPB looking forward to a fun summer!
Any on board footage of your airtime?

poppopbangbang

Original Poster:

1,839 posts

141 months

Thursday 31st May 2018
quotequote all
humpbackmaniac said:
Ive got a spanking new built Triple Rotor motor if you can use it? I had it built for this project initially but PPB's plan was better. Im now looking for a Mk2 Escort Shell to install it in over the winter.
Can we please build it with the Sadev in the back carrying the rear suspension and an engine speed prop like the Aston GT2/GTE? biggrinbiggrinbiggrin

poppopbangbang

Original Poster:

1,839 posts

141 months

Thursday 31st May 2018
quotequote all
DanielSan said:
There’s a fair few triple rotor RX7’s around the world used on the road doing more than 3000 miles between rebuilds... Rotary engines aren’t as unreliable as people think.
The difficulty is running them as a stressed member. The castings are thin and rely on long bolts to clamp them together, you simply can't hang the whole back of the car off them. For an F1 or similar this becomes a major issue, especially on a modern chassis as they are so narrow and tightly packaged there isn't room to run big engine frames and rear bulkhead plates to destress the engine without massively compromising the aero surfaces and bodywork.

If you look at the installation in the 787B here:

You can see just how much structure is around the engine to make sure none of the loads the gearbox sees from the rear suspension are transmitted into the engine itself. With the Audi Formula powertrain we are using you can see how much less structure there is, the block runs stressed and there are just two small side frames which pickup the top of the bell housing which are there mainly due to the bell housing width vs the distance between the block side fasteners.

It's not always about how physically compact something is, it really does come down to how much load you can put through it with these and with a lateral G capability of over 4.5G there is a lot of energy going through noisey bit in the middle of this Sauber smile

DanielSan

18,793 posts

167 months

Friday 1st June 2018
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Ahh that is a problem. By the time you’ve managed to build a structure to cover the supporting side of things I’d imagine that removes any real weight and potential packaging advantages. Balls.

I’m off to watch a video of Mad Mikes triple rotor RX8 drift car to cheer myself up with noise hehe

DRCAGE

499 posts

165 months

Friday 1st June 2018
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Looking good! Particularly that rear wing mount!

And the way the rear wing mount handled the mid air excursion, wow!

Great rear wing mount you got there smile

DanielSan

18,793 posts

167 months

Friday 1st June 2018
quotequote all
humpbackmaniac said:
The driver ran out of talent having got too excited on the straight, and forgot PPB's advice to "warm the Carbon Brakes... BEFORE you need to use them in anger" bloody idiot but no damage done.

(I am that driver smile

Awesome write up PPB looking forward to a fun summer!
How much does a landing in an F1 car hurt on a scale of 1- Oh Christ my arse is ruined!