Dad's retirement project - TT flavoured

Dad's retirement project - TT flavoured

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89forever

Original Poster:

554 posts

74 months

Tuesday 2nd June 2020
quotequote all
shalmaneser said:
I'm sure the paint would be fine but I'd not be that happy about painting the mating surfaces.
wears off instantly and over the last 20 years and countless numbers of cars it's never been an issue. It's not sprayed on thick, it's a light counting to prevent rust on the unworn areas....

89forever

Original Poster:

554 posts

74 months

Tuesday 2nd June 2020
quotequote all
smithyithy said:
Very nice OP. Always liked the design of the original TT coupe!

For a bit of engine bay bling have looked at the alloy oil cap from the R8?

https://www.awesomegti.com/parts/genuine-audi-r8-o...

I remember these being quite popular when I was in the 'VW scene'
Thank you they do have a timeless quality to them... no engine bling needed, some things should remain OE..

89forever

Original Poster:

554 posts

74 months

Tuesday 2nd June 2020
quotequote all
shalmaneser said:
I'm sure it'll be fine, doing with this car is an amazing gestures and a great way to connect to your dad. My sympathies about your mum, my grandad succumbed to dementia in the end and it wasn't much fun for anyone involved.
My Grandmother (mum’s mum) went the same way..... took the last 20 years of her life away. Life is cruel but you cope with the hand you’re dealt with.
This TT is a good distraction for Dad.... the lockdown has been awful as he lives on his own..... can’t wait to see him tomorrow.

The paint on the discs is fine.... it always amuses me when those who don’t have a clue rant and rave that it’s the end of the world..... Yet the amount of brake discs you can buy off the shelf which are painted yet because they don’t fit them themselves or work on their own cars they are oblivious to the fact.....

89forever

Original Poster:

554 posts

74 months

Thursday 4th June 2020
quotequote all
Well Dad arrived yesterday morning at early o clock... the priority of the day was to get the wheels off, tyres off and across to my powdercoaters so he could sit the wheels in acid over night as the first stage of the stripping process....
That complete it was time to assess what we were doing.
When we did all the engine work last year we refitted an aftermarket G62 temperature sensor, the dash never rose above 70 degrees. So armed with a genuine Audi G62 and a new genuine thermostat i dived straight in to strip it all down....
It bugged me last year that the bracket which holds the cover on the front of the inlet manifold didn't make it into the powdercoaters.... I mean, look at how awful it is...



so that got blasted and recoated





much better

The thermostat removal went without issue... however as i'm a cluts...!!! on refitting i dropped not one but both of the bloody bolts for the thermostat housing.... so a quick phonecall to Audi and they had them in stock thankfully... god knows where the old ones went but they're on the floor somewhere (before anyone says they are definitely not in the engine hahaha)



bloody ages trying to find the damn things....

Wheels were collected today and they are far more sparkly the before.... chuffed more than a chuffed thing....





Tyres have been fitted and all balanced up... tomorrow sees them getting a clean to remove the lube, then a wax and ceramic seal.

We bought some new centre caps last year.... they were just cheapy Chinese ones.... wasn't expecting them to last and was proved right haha



the brushed aluminium trim is wafer thin and was easy to remove... so i've taken them apart with a view of repainting them



all i got done on the actual car was i fitted the new discs and pads, discovered that the drivers rear coil spring was broken, so ordered a new pair of rear springs for fitting tomorrow.....

I've been wanting to get a wet vac cleaner for the cars for ages but never got round to it... Dad asked what sort do we need... daft bugger went and ordered us one....



which arrived today.... so as the TT has pale grey carpets which are a little soiled that will be the first patient.... and then rain stopped play....

I think that's it for today?



Edited by 89forever on Sunday 23 May 20:36

89forever

Original Poster:

554 posts

74 months

Saturday 6th June 2020
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Greendubber said:
Some good work going on here, plus some quality dad time too.

Awesome
Absolutely some quality Dad time, missed him whilst in lockdown.....

89forever

Original Poster:

554 posts

74 months

Saturday 6th June 2020
quotequote all
So, the engine was all put back together and ran up.... very happy to say that the temperature now reaches 90 on the dash and the fans cut in at 100 as indicated on the 49c channel.

We then go onto the rear springs.



one was definitely broken hahaha

all buttoned up



It seems a new pair of sill covers are going to be needed in Claude's imminent future, one corner has had a piss poor repair in it's past which won't do and then the ends are going crusty, so to stave off any future issues i want to see what it's like behind them and treat as required.



but to make it look better it was attacked with BiltHamber and then primed and painted for now....



all four corners were treated the same.

Dad was busy cleaning all the lubricant off the wheels, it was then wax on/wax off time and an application of ceramic coatedness.......



backs first.....

then the fronts.....



Happy to say Dad is over the moon at the condition of them now and understands why i insisted we get them done....

Edited by 89forever on Sunday 23 May 20:34

89forever

Original Poster:

554 posts

74 months

Saturday 6th June 2020
quotequote all
brough74 said:
always liked the TT and you and your dad are doing a superb job with this one. Always makes me look in the classifieds though and i have enough vehicles to look after lol
Thanks man.... to be fair i still keep looking for another (specifically one with red leather as Claude needs a red and black interior lol) and i just like buying cars.... I'm on the hunt for a Q7 to swap out the other half's A3 but just need the world to settle back to normal first haha

89forever

Original Poster:

554 posts

74 months

Sunday 7th June 2020
quotequote all
So, the TT is still here and Dad went home for a couple of days, so it left me the chance to just potter about... armed with my new wet vac i took the seats out and set too

Passenger side before


Drivers side before


The grey carpets had taken a beating from the years of use and no amount of vacuuming ever got the areas clean which the overmats didn't cover...
The colour of the water after the first pass was awful....



It took an age before the water hoovered up went clear, I spent over 8 hours on the carpets.... still the water wasn't as clear as i'd like.... but it was a 1000 times better than the first pass hahaha

Passenger side after


Drivers side after


the best thing for me is that it smells like a brand new car... the carpets have been totally deoderised....
The seats will go back in tomorrow once everything is dried.

Where the seat runners are there were a few grease stains

before


after


The boot area got attacked


despite it being a long job the end result is very satisfying, i'd say another going over and then repeated maintenance will keep the carpets looking brand new for ever...

and a finishing shot of Claude down on the wheels....



As today was spent soley on the carpets i didn't get any time onto redoing the wheel centres, that'll be tomorrows job, weather permitting....

The carpet cleaner will earn it's keep as the S5 is next and then the other half's A3 will all get cleaned....

Edited by 89forever on Sunday 23 May 20:33

89forever

Original Poster:

554 posts

74 months

Sunday 7th June 2020
quotequote all
Greendubber said:
That carpet looks fantastic, great job.
Thank you, i'm chuffed to bits with the wet vac.....

89forever

Original Poster:

554 posts

74 months

Sunday 7th June 2020
quotequote all
The oil would contaminate the pads... and should always be removed from the braking surface prior to fitting with brake cleaner.

nothing special about the paint, just a simple UPOL satin black paint, applied very thinly to protect the unswept areas of the disc. The paint on the disc surface wears off incredibly quickly and i've never had any ill effects leading to pad contamination on any of the cars over the years, and i do take brake safety very serious.

It's not lashed up with thick coatings of Hammarite here...

89forever

Original Poster:

554 posts

74 months

Monday 8th June 2020
quotequote all
Woke up this morning (isn't that a song?) and went out and carpets looked great, however as i cannot leave things alone i redid the 2 corners on the drivers side.

I took the foot rest out so i had better access





It still brought some dirt out again



Now just have to wait for the interior to dry and get the seats back in....



Other stuff got washed and is drying as the car isn't going anywhere yet haha



I've made a start on the centre caps finally



We decided on gloss black centres with Audi Silver outers, just got to wait for the black to cure then i can begin the laborious task of masking it all up....



Edited by 89forever on Sunday 23 May 20:33

89forever

Original Poster:

554 posts

74 months

Monday 8th June 2020
quotequote all
and after spending all day with the boot and the doors open letting the wind blow through the carpets are dry and seats back in....

Much better place to be now, smells lovely.....


89forever

Original Poster:

554 posts

74 months

Tuesday 16th June 2020
quotequote all
In between the bad weather and waiting for the black to harden for a few days, today i decided to flat back the black, mask up the centres and get as far as i could until the heavens opened up......



and i managed to get a couple of coats of silver on....



Now just need that to harden, flatten back and lacquer the st out of it.... then reassemble the rings and fit....

Small steps.....

89forever

Original Poster:

554 posts

74 months

Thursday 18th June 2020
quotequote all
hepy said:
LOVE this thread!
It’s good to spread the love, thank you lol

89forever

Original Poster:

554 posts

74 months

Saturday 20th June 2020
quotequote all
finally got the bloody centres finished.... would have been far easier to buy new ones but then they'd just go cruddy again...
A reminder of what we started with



These were bought 12 months ago and have only seen about 3000 miles, brake dust was never left to sit on them, but they were only cheap Chinese ones....
Hopefully the painted ones will last a little long and at least they can be polished and ceramic coated.

So we left them for the silver to harden, once that was done the black was flatted again as the masking tape had left a tiny amount of imprinting (my fault as i'd left this on too long)



and after many coats of lacquer, which is now dry and i've placed the rings on as i need to rush these things.... lol I'll wait till it's fully hardened until pushing them home because fingerprints.....



Not perfect but 100% better than before.... Should keep Dad happy as he's been moaning at having to drive his news wheels without the centre cap on them hahaha

89forever

Original Poster:

554 posts

74 months

Wednesday 24th June 2020
quotequote all
Dad came over today for a bit of car time....
Wheel centres got fitted, so that's another job ticked off.... hopefully will last a little longer being painted, time will tell!!!



Another job we wanted to address is the awful condition of the drivers interior grab handle.... like so many other TT's this one was scratched to buggery.... buying a new replacement was a no go.....
So we looked out into the world to see what others had done....
Saw the fantastic items Les makes and had a good look, what we didn't like was the pure stick on nature... there was no detail... so we discounted them. That is in no shape size or form a reflection on them... they have worked for lots of people.

A late night trawl on Ebay saw us find these...



https://www.ebay.co.uk/itm/GREY-CROSS-STITCH-2X-FR...

available in many colours etc and we thought the black leather with grey stitching would suit the interior brilliantly.
When we bought them we paid £25 delivered (they are now listed at £49.99 :lol: )

There is a brilliant tutorial on Youtube from the company and the quality of the item on that video looked fantastic, so we bought a set.

https://www.youtube.com/watch?v=GmG9Lbb8ykA

I opened the packet and my heart sank.... they have clearly not been cut out to a pattern, the 2 straight edges were not straight...



I took a screen shot of the one in the video and look how different the shape of the piece is, the neatness and sharp corners as the stitching changes direction.



compared to what we were sent....



leather has a direction of grain, these had been cut so the stretch was up and down, which is totally the wrong way when you need to wrap around something... very poor manufacture, especially at the price point and what appears to be a professional UK upholsterer....
An email has been sent stating our dissatisfaction and we await a response

You may also notice in the video they use 3m double sided tape, what we were sent were 4 bits of paper, cut into strips... it wasn't even double side tape....!!! I spent an age sat there with a scalpel peeling back layer after layer and not one bit was adhesive.

Will see what the response is as everyone deserves a second chance...!!!

In other news we did some data logging the other day, considering all the boost hoses etc have not been changed yet (it did have a new DV when we did the cambelt though and all hoses were inspected then).
Boost requested against actual was all as it should be.... MAF readings gave a calculated BHP at 212 (using the divide by 0.8 method). Not bad for a 16 year old car.....
We have ordered a new set of Beru coils as we have a mixed set on the car with date ranges all over the place.
For peace of mind at some point this year i'll change the lambda, MAF and N75. Then over winter it'll have a boost hose refresh throughout... Intercoolers will come off and be pressure tested also.... but in the main she is very healthy.

89forever

Original Poster:

554 posts

74 months

Saturday 4th July 2020
quotequote all
Well it's not often we have to report of bad dealings but feedback has to be given and despite our best efforts to resolve the situation with the company we had no choice but to demand our money back.
The company JF Customs Ltd, as documented above sent us the awful product, the quality was absolutely dire... my 1 year old daughter would have made a far better attempt...
We contacted them to advise what they sent was not what we expected, they, to be fair, apologised and stated that they would send another out the very next day (after stating that they would resolve the quality issue), so we waited... and waited... nothing arrived, so we contacted again and they said it must have got lost and that they'd send another out, so we asked for an actual tracking number, which they asked for us to pay for... at that point we asked for our money back...
Absolute, utter waste of time sadly....

So the plan is over winter to get the door cards off and get them to the father in law for him to make them....

In other news, we ordered some new OE coil packs from Autodoc over in Germany, great price, great delivery times...



arrived with no fuss and as expected



so they'll be fitted when the patient next arrives.... and now something to keep me a bit more busy whilst the patient is not here... the original 3 bar grill is looking tired, the chrome on the rings has deteriorated and is flaking off, so Dad asked, can we buy a new one but "I want a shiny black one"... so i showed him the new price of one from a QS....
Sod that was the response... lol
The response was the same when i told him the price of a new set of rings from Audi haha

so i said i'll find a decent second-hand grill, with rings... to which Dad said was a good idea as "you can easily just paint it shiny black"... oh ok Dad sure... i'm not really busy, no problem.... redface

I noticed in the for sale section on the TTForum whom had a range of stuff for sale and he had listed a grill... deal done, all delivered and a pleasure to deal with... it arrived as described... bit grubby and all complete and a decent set of rings fitted...

Just perfect for going into paint...



Many thanks for a deal done well...!!!!

89forever

Original Poster:

554 posts

74 months

Sunday 22nd November 2020
quotequote all
Life sometimes gets in the way of stuff.... relocating to the other side of the country, new job, new house, Covid etc.....
Dad's TT has been being enjoyed and used and abused in that time and he's loving it.... he's been faultless.... (the TT, not Dad hahaha)
Armed with a little decent weather this weekend saw Dad trundle across..... some small jobs ticked off, with the larger jobs being left for another day....

New brake light switch installed



and then the coils swapped out.... 3 of the old ones appeared to be originals.... who just swaps out 1 coil FFS???



and all done



idles smoother now.....

89forever

Original Poster:

554 posts

74 months

Sunday 22nd November 2020
quotequote all
Luddite lol

89forever

Original Poster:

554 posts

74 months

Sunday 23rd May 2021
quotequote all
Dad has been enjoying many more smiles per mile, the lockdown has been tough on him as it meant many jobs have been put on hold but Claude has proved very reliable, but there are some things which need addressing sooner rather than later.
Dad had started to say that the gearchange was starting to prove harder, so that needed urgent investigation, i was fearing the worst (not that it's a difficult job but that it would have been expensive for him.) It had all the tell tale signs of the clutch release bearing starting to go, not being local i suggested he come over last weekend for an investigation.
Thankfully upon investigation it was just the short shifter needing a tweak.
So minor strip down....



, whilst the cover was off a quick check to make sure all was still oil tight, which thankfully it was. I also dropped the oil and changed the oil filter as i wanted to check nothing nasty was happening inside, all's good....

dry as a bone...



and built back up....



Dad had said there was a wobble under braking from 70mph, so a test drive out and it seems that the rebuilt rear brakes are sticking, so parts have been ordered to get that sorted, hopefully the rear discs haven't been warped but if they have... will replace with new.
Short update but all's well with Claude... and Dad...!!!