The Elan M100 "Doer Upper"

The Elan M100 "Doer Upper"

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CallMeLegend

Original Poster:

8,782 posts

211 months

Wednesday 19th August 2020
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Got the pld girls brought home to expedite the preparations for the MOT. Having it 65 miles away from home is not conducive to completing the work quickly.



This does mean that the list of "oh and just a little thing" is growing....exponentially.

To thank me for bringing her home she gave me a little wink (aka one of the headlight lift motor mechanisms is fubar).

It looks like Missy has had a new screen at some point, so the rear view mirror & mounting plinth are AWOL. The Lotus parts are no longer available, and when available used parts are expensive.

So thinking of one from an MGF as the mounting plinths are also readily available.

Mirror - https://www.ebay.co.uk/itm/MG-MGF-MG-TF ... SwENdfFZKo

Plinth - https://www.ebay.co.uk/itm/NEW-MG-MGF-M ... Switxb7b9U

CallMeLegend

Original Poster:

8,782 posts

211 months

Sunday 23rd August 2020
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A good 5hrs spent on Missy today. Achieved more today than all other work put together.

The original seats were pretty ropey, saggy & tired.




The dash fascia was not attached properly & the gear & handbrake gaiters were tatty & non on the window switches stayed in there respective holes.



So out with the old seats, strip down the dash & refit properly. This required many various mounting brackets to be re bonded. Strip the centre console & refit the new leather gaiters, then refit the centre console. Finally drop the Mercedes SLK seats into place to measure up for adaptor plates.



Finally the B pillars have (or should have) a spring loaded plastic clip over them, so when the rood is folded the mechanism is covered.



Thankfully a guy in Dibai makes reproduction ones that are rather good. So fitted new ones.



It looks like we may have had some squatters too as I kept finding somebody's food store, in a cubby inside the cabin & also in a headlight pod.




CallMeLegend

Original Poster:

8,782 posts

211 months

Wednesday 26th August 2020
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Exciting collection from Laser It today....

[url=https://ibb.co/XCHMSp2][/url

Should held with pinning the SLK seats in properly.

MX6

5,983 posts

214 months

Wednesday 26th August 2020
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Very nice, I always really liked the look of these. I think they've aged really well too, it's that very sleek and clean '90s look isn't it. Enjoying the colour as well. Interested to see the progress.

gregs656

10,906 posts

182 months

Wednesday 26th August 2020
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I agree, car looks great. Glad to see you're progressing with it.

Seats are a big improvement.

Bobberoo99

38,732 posts

99 months

Wednesday 26th August 2020
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Love it, great attitude to making what needs replacing and good attention to detail, bookmarked and looking forward to updates!!

CallMeLegend

Original Poster:

8,782 posts

211 months

Wednesday 26th August 2020
quotequote all
I'm pretty stoked at the moment.

The SLK seat adaptors do the trick perfectly. I need the bolts I have ordered to arrive so I can fit the correct length ones, but everything lines up well & the seats mount about 5mm off the floor, so nice & low.

Once I have checked the fit with the correct bolts I'll paint the adaptors satin Black.







I'd really like some Lotus Evija seats from work, but the chances are slim.

shalmaneser

5,936 posts

196 months

Wednesday 26th August 2020
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CallMeLegend said:
I love how 90's this looks. Proper supercar looks IMO

CallMeLegend

Original Poster:

8,782 posts

211 months

Wednesday 26th August 2020
quotequote all
shalmaneser said:
CallMeLegend said:
I love how 90's this looks. Proper supercar looks IMO
Thanks.

NEEDS some BBS multi spoke split rims, in Black with a polished rim.

trails

3,726 posts

150 months

Wednesday 26th August 2020
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silk seats look great, right proportions for the car.

mrtwisty

3,057 posts

166 months

Thursday 27th August 2020
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CallMeLegend said:
Exciting collection from Laser It today....

[url=https://ibb.co/XCHMSp2][/url

Should held with pinning the SLK seats in properly.
Some excellent work going on here OP!

A couple of questions if I may?

How do the new seats compare in terms of leg room for the driver? I only just fit as it is, so if they reduce legroom it would be a problem.

Secondly (with fingers crossed that the answer to the first question is the one I'm after!), where did you get the adapter plates from? Are they your own design, or off the peg? If the former, could I be very cheeky and ask for the file?

Edited to add - I bet it feels pretty rapid with 240 bhp! 200 feels pretty brisk to me, given its under a ton!!

CallMeLegend

Original Poster:

8,782 posts

211 months

Friday 28th August 2020
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Due to some slight heavy handedness by one of the previous owners the upper steering column cowl was in quite a bad way.

Time to tack it back together with some super glue & then back up the repair with DP460 structural adhesive, with some Tamiya model kit plastic sprue in it to ass some strength.

I suspect it had been butchered to take away the necessity to remove the steering to remove the cowl.








CallMeLegend

Original Poster:

8,782 posts

211 months

Friday 28th August 2020
quotequote all
mrtwisty said:
CallMeLegend said:
Exciting collection from Laser It today....

[url=https://ibb.co/XCHMSp2][/url

Should held with pinning the SLK seats in properly.
Some excellent work going on here OP!

A couple of questions if I may?

How do the new seats compare in terms of leg room for the driver? I only just fit as it is, so if they reduce legroom it would be a problem.

Secondly (with fingers crossed that the answer to the first question is the one I'm after!), where did you get the adapter plates from? Are they your own design, or off the peg? If the former, could I be very cheeky and ask for the file?

Edited to add - I bet it feels pretty rapid with 240 bhp! 200 feels pretty brisk to me, given its under a ton!!
The seat will still go all the way back.

The plates are my own design & I have a total of 5 car sets made up. I found with the minimum order value being quite high I could get 5 sets made for no more than 2 sets. That way if anyone else wanted any I could sell some on for way less than it would cost if they were to try to order one set for themselves, if you get what I mean.

PM me & we'll talk......


Edited by CallMeLegend on Friday 28th August 16:05

mrtwisty

3,057 posts

166 months

Friday 28th August 2020
quotequote all
CallMeLegend said:
The seat will still go all the way back.

The plates are my own design & I have a total of 5 car sets made up. I found with the minimum order value being quite high I could get 5 sets made for no more than 2 sets. That way if anyone else wanted any I could sell some on for way less than it would cost if they were to try to order one set for themselves, if you get what I mean.

PM me & we'll talk......


Edited by CallMeLegend on Friday 28th August 16:05
Excellent. YHM.

CallMeLegend

Original Poster:

8,782 posts

211 months

Saturday 29th August 2020
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Turned my attention back to finishing the door cards today, was putting off the carpeting as I knew I'd make a hash of it.

Thankfully I have somebody supervising to keep me on the straight & narrow.



Any way, I'm gluing the carpet on now rather than after the door card is on. the fasteners that are normally hidden by the carpet will be exposed, fitted using CSK fairing washers & CSK bolts.


CallMeLegend

Original Poster:

8,782 posts

211 months

Sunday 30th August 2020
quotequote all
We spent much of the day once I'd got the SLK seats finally fitted (photo later as forgot to take any) looking at the sorry state of the paint work with it's many runs & severe Orange peel.

We'd resigned ourselves to the fact it needs a full respray so thought " what could possibly go wrong" & set to with various grades of wet & dry, a rotary polisher with various grades of foam pad, different Menzerna compounds to see if there was anything that could be saved at all.

The apprentice at work, my daughter



After a few hours it became obvious that Missy can actually be made semi presentable without having a full respray just yet. We concentrated on the panels above the waistline....

Boot before, rough finish & lots of inclusions in the lacquer.



Boot after, need to remove the spoiler to finish off properly.



Spoiler before, looked dry & rough.



Spoiler after



RH rear wing before



RH rear wing after



The RH door had a nasty reaction where the previous owner had tried to lacquer with cellulose over 2 pack, came up OK.



LHS before



LHS after


MX6

5,983 posts

214 months

Sunday 30th August 2020
quotequote all
It's often tricky to judge paint condition well in pictures, but it's easy to see there that it looks like a major improvement after the work done. If paint looks poor in pic's then you know it's got to be really poor in the metal.

CallMeLegend

Original Poster:

8,782 posts

211 months

Monday 31st August 2020
quotequote all
This afternoon was the chance to actually finish on whole panel.

So off came the spoiler to enable the whole boot lid to be sanded & I set too with the wet & dry again, up to 3000grit, followed by ever finer grade of Menzerna compounds.

There are still a couple of very minor sanding marks I need to sort bit given the starting point I'm really happy.






CallMeLegend

Original Poster:

8,782 posts

211 months

Tuesday 1st September 2020
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More wet flatting & machine polishing.... :lol: All of this is just marking time whilst I wait for the prat that will hopefully enable me to repair the roof frame where there is a stripped fastener.

An initial hit with 2000 grit to remove the highest areas of paint.



Then onto 3000 grit, you can still see plenty of low spots, so more to go yet.



Onto the 4000 grit to finish off, the mearest hint of some low spots, but time to knock wet sanding on the head as I have no idea how much top coat is left.



1st stage polish. Menzera PF2300 on a firm Meguiars pad. The final stage with Final Finish can wait until the whole LHS has had the 1st stage polish.



Here's an indication (haha) of the condition paint on the LH panel, taken whilst the door was being sanded & polished, resulting in possibly my best result so far.





Edited by CallMeLegend on Tuesday 1st September 18:43

shalmaneser

5,936 posts

196 months

Tuesday 1st September 2020
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Very interesting to see the process here. Could you specify the buffing machine and pads/compounds your using? I guess this isn't your first rodeo when I comes to paint correction?