Project_5AXO - Reliving my youth!

Project_5AXO - Reliving my youth!

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Evo Sean

Original Poster:

229 posts

167 months

Monday 22nd March 2021
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I didn't get time to put the finished (dryed) sills into the video. To complete that section, have a few pics instead:


Did I mention at one point there was no rot....errrmmm







More to follow

Evo Sean

Original Poster:

229 posts

167 months

Friday 2nd April 2021
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A little slower to release this video but got there in the end.

Episode 9 for you:



I cover loads of different jobs in this one, it felt a bit all over the place!

Evo Sean

Original Poster:

229 posts

167 months

Tuesday 13th April 2021
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It's been a strange few weeks here on Project 5AXO, half term has meant some time off work with the sprogs. The car gets put to one side for the time being but I have stolen the hour or two on the car. A couple of minor things we're accomplished...

I got rid of the nasty maxpower style metal fuel filler cap and replaced it with an original black one:



With the unfortunate events with the rear axle being damaged during shipping (powder coat damage), I've had news from Stef that it's been redone and is due back to me any day now:




For anyone wanting an axle refurbed then head over onto Stef's Facebook page, he does all sorts and despite the issues with mine I would highly recommend him:

https://www.facebook.com/axlesbystef

I'll get that refitted as soon as it's back. It will also enable a load of other jobs associated with the rear axle being in place, brakes, suspension, fuel tank etc

Talking of which, more parcels arrived:



Lastly, because the rear axle has really held me up, I really didn't want to start stripping more off the car. I simply don't have the mental capacity nor the storage space to deal with more coming off the car. So I did the only logical thing...take more off the car! Albeit only a minor job. Roll cage out:



There is the front section also, just not pictured. Taking this out was an absolute arse. The cage was painted/powder coated and then assembled meaning the tubes were unbelievably tight. I needed hammers to tap it out, this lead to the unfortunate events of a minor accident and 2lb nylon lump hammer hitting me in the face after ricocheting off the cage. I'm not one to make a fuss over small injuries however this clearly needed professional attention. Saturday night, Easter weekend in A&E for 10 stitches in my top lip. Thankfully no lasting damage. I wont post a picture, but it wasn't pretty.

You'll see the damage in Episode 10.

With the roll cage out the car I could get to sorting the interior out. I wanted to take the nasty paint off that someone had applied before, it was flaking off in places and only applied to the floor and a few inches up. This is a grueling job but perfect while I wait for the rear axle to arrive:



The above is only half complete but took about 4 hours. I'll use black raptor bedliner inside too. It's hard wearing and will look very tidy.

That's all for now. I'm working on Episode 10 and should hope to deliver that in the next 7-10 days.

Thanks for looking

Edited by Evo Sean on Tuesday 13th April 08:32

Evo Sean

Original Poster:

229 posts

167 months

Monday 19th April 2021
quotequote all
Time for Episode 10. An eventful episode this one

I refurbish the handbrake
Hit myself in the face with a hammer and head to A&E
I reunite the axle with the car and fit all associated bits
Finally I collect a new (old) engine

Enjoy


Evo Sean

Original Poster:

229 posts

167 months

Wednesday 28th April 2021
quotequote all
Quick turn around on episode 11.

This time I tackle new brake lines, refit the fuel tank and make a start stripping the interior down

Check it out here:



Edited by Evo Sean on Wednesday 5th May 12:19

Evo Sean

Original Poster:

229 posts

167 months

Wednesday 5th May 2021
quotequote all
Progress has slowed a little lately

In episode 11 you saw me remove the dash and start stripping the interior. That has actually taken forever to do but I've finally got there and managed to get a layer of bedliner on the inside.

Some people told me just to paint the inside which I thought about a lot. However, I love the crackled finish of the bedliner and its ultra hard wearing and very easy to get an even finish.

See screen shot from the video im shooting for Ep12:



Once that has all gone off i'll turn my attention to the roll cage and the dash. The latter of which i'll be flocking myself.

I've purchased a bit of kit which will hopefully yield good results. Of course I'm going to practice first:



https://www.floc-king.co.uk/products/fk1-pro-small...

Lastly, I need to get the cage stripped and powder coated. It's too big for me to do myself with the kit I have so will be one of the few things I actually ship out to someone else to do. Needless to say I've decided on colour but i'll wait on that before unveiling it.

Not a massive update (if anyone actually reads this thread) but an update nonetheless.


rickygolf83

290 posts

162 months

Wednesday 5th May 2021
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Great thread!

My mate had a brand new 52 plate VTR in Poseidon and I had a £650 Nova Gsi. He was always gutted when I whipped him in my shed of questionable structural integrity and worth a fraction of his brief laugh

Bookmarked and i'll binge the YouTube vids next time wife is watching her rubbish on the tv (tonight then) !

mwstewart

7,618 posts

189 months

Wednesday 5th May 2021
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Watching.

shedweller

545 posts

112 months

Wednesday 5th May 2021
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I'm here and watching as a 106 owner with commitments similar to yours,Mrs, kids, job, other interest etc and I can't imagine having the time to be doing this kind of work on top of that right now ....so much respect to you for getting on with it!

Will the textured surface of the bedliner trap dust and dirt or be difficult to clean? It is hard to see the depth of the texture (if you know what a mean?)

Evo Sean

Original Poster:

229 posts

167 months

Monday 17th May 2021
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Here she is, a long time coming this one but got there in the end:



Pretty much all interior stuff but I do have a look at the wiper motor too!

Evo Sean

Original Poster:

229 posts

167 months

Sunday 23rd May 2021
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Here it is...Episode 13 live on YouTube.



A special dedicated to flocking.

Evo Sean

Original Poster:

229 posts

167 months

Monday 24th May 2021
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The roll cage arrived! yay!


mooseracer

1,900 posts

171 months

Monday 24th May 2021
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Looks like you are doing an incredibly thorough job - keep the updates coming!

Evo Sean

Original Poster:

229 posts

167 months

Monday 7th June 2021
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Next Episode is now live on YouTube for your delectation.


Evo Sean

Original Poster:

229 posts

167 months

Wednesday 7th July 2021
quotequote all
Hi all,

for those of you who do actually look in here then Ep15 is live on YouTube, I go through the latest developments and look at seat mounting and rear door card fabrication. Enjoy!


STR160

8,006 posts

239 months

Wednesday 7th July 2021
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Ah the good ol Saxo days. Was a member on SSC back then. Is it still around?

Had a couple, the VTS turned into quite a well known track car.

Custom built and specced suspension, SD roll cage, buckets, big 4 pot brakes, sticky rubber, carbon air intake, GMC exhaust... was pretty good at the Ring.


Evo Sean

Original Poster:

229 posts

167 months

Monday 12th July 2021
quotequote all
STR160 said:
Ah the good ol Saxo days. Was a member on SSC back then. Is it still around?

Had a couple, the VTS turned into quite a well known track car.

Custom built and specced suspension, SD roll cage, buckets, big 4 pot brakes, sticky rubber, carbon air intake, GMC exhaust... was pretty good at the Ring.

No the SSC is no longer, Saxperience is around, although its very lightly used.
Great forum when it was up and running. The club scene was excellent.


Evo Sean

Original Poster:

229 posts

167 months

Wednesday 28th July 2021
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Episode 16 for your delectation.



Thanks and enjoy!

Evo Sean

Original Poster:

229 posts

167 months

Tuesday 31st August 2021
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Episode 17 - published this a while ago but forgot to post it. Brembo full refurb process.


Court_S

12,986 posts

178 months

Wednesday 1st September 2021
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That looks like a cool project.

I never had a Saxo, a fair few guys at school did though.

I’ll catch up on the videos over the next few days. thumbup