BMW E30 M3 - S85 DCT [RNGTOY]

BMW E30 M3 - S85 DCT [RNGTOY]

Author
Discussion

andygtt

8,345 posts

264 months

Tuesday 2nd May 2017
quotequote all
e21Mark said:
Either way, I imagine cost will make your eyes water! smile
The costs are mental for this engine... but its worth it smile

andygtt

8,345 posts

264 months

Tuesday 2nd May 2017
quotequote all
s62 said:
The S85 is oversquare, ie. stroke is less than bore, 75.2mm vs. 92mm stock.

So basically it likes revs. With upgraded rods/pistons you can add some revs but you will run into limitations in the heads if you increase alot.

The sleeved block I have has the stock 92mm bore. Going to 83mm stroke would give me approx. 5.5L
Think the max stroke people are doing is 84mm.
5.5L would be plenty enough I recon, if it could see north of 600bhp and be reliable I would be a happy man smile

e21Mark

16,205 posts

173 months

Tuesday 2nd May 2017
quotequote all
andygtt said:
e21Mark said:
Either way, I imagine cost will make your eyes water! smile
The costs are mental for this engine... but its worth it smile
I can imagine. The sound alone is pretty immense but with the capacity to rev as it does, it's an awesome engine.

s62

Original Poster:

514 posts

197 months

Tuesday 2nd May 2017
quotequote all
andygtt said:
5.5L would be plenty enough I recon, if it could see north of 600bhp and be reliable I would be a happy man smile
5.5L with a good map and open exhaust should get you there.

s62

Original Poster:

514 posts

197 months

Friday 16th June 2017
quotequote all
Slight change of plans, sourced a complete engine for a good price, will change bearings and use it as MKI. Sleeved/forged/stroked build will come later as MKII.


Diesel Meister

2,044 posts

201 months

Friday 16th June 2017
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thumbup

s62

Original Poster:

514 posts

197 months

Saturday 1st July 2017
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Finally delivered - properly packed!!!!



Started immediately checking & changing the rod bearings and they certainly needed replacing.
Upper #10 is pretty bad. Crank 100% ok though.


s62

Original Poster:

514 posts

197 months

Saturday 19th August 2017
quotequote all
Project moving along at a snails pace smile

ARP rod bolts have arrived. Also have some very important parts like the OEM S85 ECU and an E60 M5 gas pedal!!!



Also, I decided to sell my old dry sump system apart from the tank in the back and the lines to/from it - will use that stuff.

So instead of making my own dry sump pan and mix with the old components, I have ordered a complete system for the S85. Decided that oil pressure is not something I want to experiment with and do development work on.

Here is the system I ordered:


So here the pump is bolted directly on the pan itself, no bracket. This is mostly based on components from Daileyengineering in the US. Here is a picture of an installed kit:



Hope to get it delivered in approx 3 weeks, then I can close the engine and start testfitting it to check clearances, figure out engine mounts, etc.

e30m3Mark

16,205 posts

173 months

Sunday 20th August 2017
quotequote all
If honest, I don't have the technical expertise to know what everything I'm looking at actually is or does, but I love it all the same. smile It's shaping up to be an awesome conversion.

s62

Original Poster:

514 posts

197 months

Sunday 20th August 2017
quotequote all
e30m3Mark said:
If honest, I don't have the technical expertise to know what everything I'm looking at actually is or does, but I love it all the same. smile It's shaping up to be an awesome conversion.
Nothing too complicated going on wink

Just making sure the engine will always have good oil pressure no matter what the g-loads are.

andygtt

8,345 posts

264 months

Thursday 24th August 2017
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That retains the standard vanos pump right? I've been trying to find a solution to eliminate the vanos pump and replace it with either a unit on the end of a dry sump pump or electric as I still want the vanos to work.

s62

Original Poster:

514 posts

197 months

Friday 25th August 2017
quotequote all
andygtt said:
That retains the standard vanos pump right? I've been trying to find a solution to eliminate the vanos pump and replace it with either a unit on the end of a dry sump pump or electric as I still want the vanos to work.
Correct - that is the "hump" at the end of the pan.

lee_fr200

5,478 posts

190 months

Friday 25th August 2017
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Just read all this


Wow!

s62

Original Poster:

514 posts

197 months

Saturday 26th August 2017
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lee_fr200 said:
Just read all this


Wow!
Been quite a journey so far wink

s62

Original Poster:

514 posts

197 months

Thursday 28th September 2017
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Dry sump system finally here!



So now I can close the motor, start testfitting, make motor/gearbox mounts, etc. Hopefully there will not be alot of sledgehammer work on the body to make it fit!

e30m3Mark

16,205 posts

173 months

Thursday 28th September 2017
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I'm so looking forward to this. smile

s62

Original Poster:

514 posts

197 months

Monday 9th October 2017
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Quite the size difference between the stock pan and the dry sump pan!




andygtt

8,345 posts

264 months

Friday 20th October 2017
quotequote all
Looks very nice, mind me asking how much it was? did you buy the entire kit from them?

Does it also scavenge each head still as i see it eliminates the two electric pumps?

Wish the pump could also run the vanos, would make it a very cost effective solution if it could as the venous pump alone is thousands and could filter the oil into the vanos better to help the solenoids last.

s62

Original Poster:

514 posts

197 months

Saturday 28th October 2017
quotequote all
andygtt said:
Looks very nice, mind me asking how much it was? did you buy the entire kit from them?

Does it also scavenge each head still as i see it eliminates the two electric pumps?

Wish the pump could also run the vanos, would make it a very cost effective solution if it could as the venous pump alone is thousands and could filter the oil into the vanos better to help the solenoids last.
Bought the entire kit from KMS, crazy expensive wink

No scavenge pumps for the heads.

s62

Original Poster:

514 posts

197 months

Saturday 28th October 2017
quotequote all
Some progress pics.







Needed to thread one hole and put a bolt in it to block it.






A good friend of mine that runs a CNC business is happy with the workmanship of the pan!


AC and steering pump have to go:


Also have to remove the chain that used to drive the stock oil pump as well as the chain guide/tensioner:


Pumps out of the way. There you can see the old output of the oil pump and the oil input into the block:


Chain off, had to loosen up the vanos pump to do so.


Stuff off:


Pumps and oil filter housing off:




Here you can see better the original oil output and input into block:


Inserting the ARP bolts:




Blocking plate and new input for oil into block:


Output blocked:


Both installed:


Pan in place:




On the left is the new pulley for the dry sump pump. On the right is the stock crank pulley, need to machine the AC part off:


Here you can see how it fits together: