1983 Porsche 944 - Time for some restoration

1983 Porsche 944 - Time for some restoration

Author
Discussion

Benton

110 posts

139 months

Saturday 7th June 2014
quotequote all
Yikes! Sorry to see this, Rob. What a kick after all your hard work frown Fingers crossed the fix is straightforward.

How is the blue one doing at the moment?

MadRob6

Original Poster:

3,594 posts

221 months

Sunday 8th June 2014
quotequote all
Engine problems with the blue one are just valve stem seals thankfully. Its It's on hold for now until I get the white car going again and I need to get a job to pay for it.

MadRob6

Original Poster:

3,594 posts

221 months

Thursday 3rd July 2014
quotequote all
So it turns out the running issues were due to a cracked cylinder wall as well as a small metal object falling in there. Potentially going to have the engine rebuilt into a different block but money is running out and the car is seriously trying my patience.

Benton

110 posts

139 months

Sunday 6th July 2014
quotequote all
Very bad luck, Rob.

Would a second hand engine be the easier/quickest/cheapest solution I wonder....

MadRob6

Original Poster:

3,594 posts

221 months

Sunday 6th July 2014
quotequote all
Cheapest S engine around at the moment is over £600, may as well upgrade to S2 for that money.

8v block is the same so my good internals (and a spare piston from the previous dead engine) will be transferred into one of them. Basically I'm only paying for labour.

MadRob6

Original Poster:

3,594 posts

221 months

Friday 25th July 2014
quotequote all
Just a quick update but not really much to report. Engine is having a full rebuild with www.retrorestorer.co.uk and with any luck should be back with me in the next few days.

Then I need to sort out a source of income again.

MadRob6

Original Poster:

3,594 posts

221 months

Tuesday 26th January 2016
quotequote all
Just a little update, probably the last until I start progressing on the next stage of the blue car.

The white 944S has been on daily driver duty for a while now with many trips from Devon to Oxford under it's belt it's been pretty flawless and only really needs a new steering universal joint and a clutch slave cylinder (which is a bit of a sore point).

Here it is splashing about in the Devon mud on Exmoor



The blue car is back in hibernation awaiting the collection of more funds as the fuel tank has developed a leak and the oil burning issue is getting worse. Plan is to source a new tank, sort the gear linkage out while the gearbox is out of the car, rebuild the head and then look at upgrading the suspension and fit a couple of bucket seats. Maybe I'll throw a bit more sound deadening away while I'm at it.

gowmonster

2,471 posts

168 months

Wednesday 27th January 2016
quotequote all
woot, have been waiting for an update on these!

Steve_W

1,496 posts

178 months

Wednesday 27th January 2016
quotequote all
Glad to see an update on this - especially such a positive one.

The red 944 I mentioned earlier in the thread is still sitting on the guy's front lawn and slowly disappearing into the grass. I gather it may be a tad "crispy" underneath

MadRob6

Original Poster:

3,594 posts

221 months

Wednesday 27th January 2016
quotequote all
Steve_W said:
Glad to see an update on this - especially such a positive one.

The red 944 I mentioned earlier in the thread is still sitting on the guy's front lawn and slowly disappearing into the grass. I gather it may be a tad "crispy" underneath
I had to stop and visit this red 944 that I've seen lying here for years. No idea who owns it but the garage is full of abandoned stuff including a Maserati and other bits.




And here are some general updates from other bits I've been up to in the background

I decided to take a trip to the beach in the summer which resulted in snapping the other driveshaft and a ride home.


I seem to be forever bleeding the clutch master cylinder in search of a decent pedal but I have to admit defeat and accept that the slave cylinder is dead.


A friend finally bought an MX5 after years of talking about it so we went for a little drive out to celebrate. Despite the engine issues the 944 is still quicker wink



I made a little more progress on the fuchs. Still a way to go yet though.


And this is where the blue car is currently hiding out.

bungz

1,960 posts

121 months

Wednesday 27th January 2016
quotequote all
Have very much enjoyed reading all 39 pages of this.

Great stuff smile

Rechid

15 posts

105 months

Wednesday 27th January 2016
quotequote all
An excellent and very interesting read. I only wish I had a garage /space where I could work under cover! I hope you end up with the cars you wanted.

ecopia

28 posts

117 months

Thursday 28th January 2016
quotequote all
more please, what a fantastic read!!!

Scho

2,479 posts

204 months

Thursday 28th January 2016
quotequote all
Bloody hell Rob, Can't believe you're still chipping away at this!

Awesome work.

dbdb

4,327 posts

174 months

Thursday 28th January 2016
quotequote all
This is a great read - I look forward to catching up with it when I have a bit more time later!!

(I commented on it so I can definitely find it quickly! My own thread drops down the listings so fast I generally have to look for it in the 'my posts' section!! hehe )

Hitch78

6,107 posts

195 months

Wednesday 10th February 2016
quotequote all
I still love this thread. Love a 944, should really get one but I know that if mine broke it would end up like that red one in the weeds...

MadRob6

Original Poster:

3,594 posts

221 months

Tuesday 30th August 2016
quotequote all
Hello, it's me again!

Things have been a bit quiet due to having a lack of funds and also I'm not living in Oxford so there's a bit of distance between me and the cars and all the tools.

I did make use of the bank holiday weekend however by awakening the blue 944 from its slumber



...then pulling it apart.

so the fuel tank has been weeping fuel or a while now and I decided I'm going to have to pull the tank before I do anything towards solving it so I might as well just pull it out and get it over with!

First thing to do was remove the back box (can you call it a back box when it's half the exhaust system and 1 of only 2 silencers?) and was instantly relieved that I replaced all the exhaust bolts when I put the engine back in previously. Main exhaust bolts came off with ease (although one was worryingly loose, I must have given up with torquing stuff up at that point). I didn't replace the bolts on the exhaust hangers though so they were a pain in the arse.

Next up was removing the driveshafts which reminded me that I need to replace the CV joints as they were clicking. Since I can't remember which ones were bad I'm going to just replace the lot at some point (sounds cheap) and also replace all the bolts with new as they're stretch bolts, yay!

After disconnecting the gear linkage from the gearbox (yes that has to come out to remove the fuel tank) I found that the brand new circlip that I fitted to the front mech had fallen off, this was brand new since it was missing when I got the car. This explains why the shifting was so loose, now my front shift pin looks like this!



Add that to the shopping list, may as well upgrade the rear one whilst I'm at it. It would also make sense to upgrade them to the JMG units which are stronger and also reduce the shift throw.

While removing the gearbox I noticed that it was weeping oil from the right hand side output seal, may as well re-seal the whole thing due to the age of it.

Anyway, gearbox out!




That was fun to do on my own. Had to use a sledgehammer wedged on the seat to hold the clutch pedal down so that I could align the bolts on the torque tube sleeve, then balance it on a trolley jack that wouldn't go high enough to reach the gearbox without a hefty block of wood. Luckily it didn't land on me but I'm not sure how I'm going to get it back in.

After that the fuel tank was pretty uneventful, couple of bolts, some spade connectors and some pipes and it's out! Not looking too great after giving it a clean up though.





not much left up here now


And that's the story of how I made a big expensive shopping list and stopped my car from working for a while.

Steve_W

1,496 posts

178 months

Wednesday 31st August 2016
quotequote all
Blimey, when you do an update you don't mess about!

MadRob6

Original Poster:

3,594 posts

221 months

Wednesday 31st August 2016
quotequote all
Just a lazy bank holiday Monday biggrin

Now I just need to find somewhere that can repair the fuel tank as all the other ones I see for sale have rust in the same place.

marky911

4,417 posts

220 months

Wednesday 31st August 2016
quotequote all
I'm sure I'll have commented earlier but great to see an update on this. Must be one of the longest running readers cars threads.
The blue car, although not its original colour, looks so cool. Good luck getting it sorted again. I'm confident you won't give up now. You couldn't after all these years. thumbup