Twin Plenum Vitesse restoration

Twin Plenum Vitesse restoration

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Duke Thrust

Original Poster:

1,680 posts

240 months

Monday 1st December 2014
quotequote all
I made up the hybrid SD1/Cosworth gear leaver last night, as usual I forgot to take enough pictures. These bits used to be joined together until I cut them in half:





That was the SD1 stick.

Welded to the Cosworth base:



And then re-fitted along with all the trim:



It's offset to match the short-shift on the tail, the centre line of the stick/knob lines up perfectly to match that of the box.

I'm really pleased as it looks absolutely standard and not messed about with. All the effort with the tail housing on the big bearing T5 was so that I could get the gearstick to come up in the same place as the original.

Duke Thrust

Original Poster:

1,680 posts

240 months

Monday 1st December 2014
quotequote all

Got the heater pipes on (two pipes there, not the best photo):



Over the top, via the A/C valve and to the water pump:



Then the fuel feed and return (which I then ran the pump for a few mins to pressure test):



Last thing for that session, the ECU loom:


Duke Thrust

Original Poster:

1,680 posts

240 months

Monday 1st December 2014
quotequote all

Duke Thrust

Original Poster:

1,680 posts

240 months

Monday 1st December 2014
quotequote all
More pics:

Modified under-tray to fit the intercooler:

Like this at first:



Then this:



Intercooler in:



A/C Condenser:



Then radiator:



Plenum top:



All done (to a point):





So, things left to do, I still have to get the A/C compressor in which won't be an issue, plenty of space but I will probably need to have some custom hoses made up to clear the air pipes.

But, more immediate problem: The windscreen washer tank used to sit on the suspension turret, top middle-ish:



I don't think that tank will fit anywhere under the bonnet now, I'd like to not move it to the boot as it'd be a massive pain. Any suggestion for either a small tank from another car and where I could put it?

ian328

51 posts

116 months

Monday 1st December 2014
quotequote all
http://www.ebay.co.uk/itm/12VOLT-UNIVERSAL-WINDSCR...

What about one of these?

Brilliant car by the way!

Duke Thrust

Original Poster:

1,680 posts

240 months

Monday 1st December 2014
quotequote all
Yes, that might do nicely, thanks.


bstark

204 posts

134 months

Monday 1st December 2014
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Duke Thrust said:
Very nice thumbup

carpetsoiler

1,958 posts

166 months

Monday 1st December 2014
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This. Is. Amazing.

Can't wait to see the dyno results. This thing will surely be an animal?? Love the work with the short shift- it's stuff like that people don't notice, but the craftsmanship and effort that's gone into making it a decent conversion is what sets projects like this apart- attention to detail. Awesome.

Shadow R1

3,800 posts

177 months

Monday 1st December 2014
quotequote all
Great job. thumbup

samoht

5,745 posts

147 months

Monday 1st December 2014
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After all the internet ink expended arguing over whether V8s or turbos are better, you settle the argument by going for both !

Looks awesome, what sort of power are you going for? 700hp sounds perfectly reasonable from 4.5L to me biggrin

Morningside

24,111 posts

230 months

Tuesday 2nd December 2014
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Great stuff.
If only Rover had done something like this.

Duke Thrust

Original Poster:

1,680 posts

240 months

Friday 5th December 2014
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The original throttle cable was a touch short so rather than putting a big kink into it I cable-tied it to the intake temporarily. I've now made up a new one using the ends of the old one and a couple of lengths of Shimano inner and outer:

Old:



New:




sprouting

481 posts

185 months

Friday 5th December 2014
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There are no words fit to describe this... cloud9

Hooli

32,278 posts

201 months

Friday 5th December 2014
quotequote all
bstark said:
Duke Thrust said:
Very nice thumbup
+1

Sounds bloody great.

Duke Thrust

Original Poster:

1,680 posts

240 months

Tuesday 9th December 2014
quotequote all
Bag tank for the washer arrived, decided the best place was on the OSF wing under the intake pipes. There's now a redundant bracket where the resistor pack for the old injection system was mounted (and power steering fluid tank on series one cars).



Tack welded the bag tank bracket to this, easy to remove should I ever want to move it and gave it a quick lick of paint over the weld:



Bag in and filled. I had to move the fluid pipe and the wiring from the other side, but it's all hidden now so actually looks a little neater than standard:




anonymous-user

55 months

Tuesday 9th December 2014
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I can't believe the designers / developers of this turbo system made such a nice job of the inlet manifolds, and such an awful one of the intercooler end tanks...... ;-)

Stinkfoot

2,243 posts

193 months

Tuesday 9th December 2014
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I love the car and the Rovercraft connection. I had several TP's worked on by Rovercraft over the years although this is the only video footage I took of a rolling road session and small road test at Rovercraft. Hope the OP does not mind me posting this.

There are 3 parts to the video taken in 2000.

https://www.youtube.com/watch?v=GkQX4jAvvEc&in...

https://www.youtube.com/watch?v=MlWWHwXrLB8&in...

https://www.youtube.com/watch?v=Vi6iCGPi_0Q&li...

slippery

14,093 posts

240 months

Saturday 17th January 2015
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It's great to see this coming together so well. thumbup

dib851

2 posts

160 months

Wednesday 22nd April 2015
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Usget said:
The absolute coolest thing about that, by far, is the "Rovercraft" rocker covers. Fab.
I was just having a little look about, reminiscing a little I guess, and I cam across this post. The weird thing is I used to work at Rovercraft (during the Tony Marsh / Phil Eaves twin turbo era) and I don't remember ever seeing these rocker covers with 'Rovercraft' cast into them??

wongthecorrupter

2,421 posts

172 months

Wednesday 22nd April 2015
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Cracking job, love the car