My '72 911T

Author
Discussion

Penguinracer

1,593 posts

207 months

Monday 28th December 2020
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Gary, was your car originally green?
What colour are going with?

gary71

Original Poster:

1,967 posts

180 months

Monday 28th December 2020
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Penguinracer said:
Gary, was your car originally green?
What colour are going with?
Yes, originally green and will be returning to it. A classic 70's shade of viper green.

Luckily up to '73 Porsche painted the engine bay, luggage bay and inside black (badly) over a dusting of body colour so I have no need to spend too much time or money trying to make it all shiny.

I had plans for today but got distracted so fixed the little hole at the top corner and took the afternoon to fiddle with bits that will be rarely seen...

Although professionally assembled the cosmetics of 1/4 to slam were (intentionally) not fully done so spent a few hours working both sides to be the same, have the right radii etc. Still need filler as I'm not god, but they are straight and symmetrical.



I tipped up the shell to let the Hydrate 80 run into the seams around the 1/4 to slam panel joins. A typical 911 rust hot spot due to it's complexity so I'm trying to stall it coming back!





Penguinracer

1,593 posts

207 months

Monday 28th December 2020
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Period Viper Green - I love that colour - it will be eye catching!

gary71

Original Poster:

1,967 posts

180 months

Tuesday 29th December 2020
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Today was a long painful slog, but finally put some paint on something!

I replaced a few of the tabs around the engine bay and touched in a few welds that were OK at the time but my standards have moved on in the two years since I started!

Then it was hour after hour of wire wheels, sandpaper, scotch brite, then several goes over with panel wipe.



Finally a coat of 2k epoxy goes on, certainly an improvement and seals everything for now, but needs another coat for completion.



I need to work out the painting sequence from now on to get the seam sealing, stonechip, and top coat in the right order thinking about the various areas of the car to avoid too much masking.

gary71

Original Poster:

1,967 posts

180 months

Wednesday 30th December 2020
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Same again today for the inside.

A few more bits of touch up welding required here and there to break the monotony of the wire brushing.

Scuff, wipe and paint tomorrowsmile




gary71

Original Poster:

1,967 posts

180 months

Thursday 31st December 2020
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6 hours of cleaning with 5 wire brushes, a box of scotch brite and a litre of panel wipe later:



And then 1 hour of painting: 2K epoxy.






Next step will be seam sealer and a second coat together with localised application of Raptor.
Really happy with the finish. I know it’s not factory, but it’s all covered up, and most importantly there is no rust, and it’s sealed in a rock hard 2K paint.

Leithen

10,945 posts

268 months

Thursday 31st December 2020
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God, how satisfying!

gary71

Original Poster:

1,967 posts

180 months

Thursday 31st December 2020
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And makes you a bit high. It’s win win. smile

1602Mark

16,205 posts

174 months

Friday 1st January 2021
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Just knowing there's zero rust and it'll have a fight on it's hand to ever return must be a great feeling after so much work? Few people get to know every inch of their car and understand exactly how it was put together.

Anyway, Happy New Year. smile

Mark

gary71

Original Poster:

1,967 posts

180 months

Friday 1st January 2021
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Cheers Mark, and happy new year to you.
Yes, knowing it’s ‘done’ is a great place to start the new year.

There’s always rust, even on a restoration that goes this deep. My plan is for rigorous application of modern materials to stop it coming back too fast!

Just been in the garage and found an area on the inside I completely missed... guess it was in a shadow! smile

gary71

Original Poster:

1,967 posts

180 months

Saturday 2nd January 2021
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Boring painting saga episode 3:
Another day (or two) another painted bit (or two)

One inner wing done:


Do you think there is a link between the bits that are hardest to prep and paint being the ones that rust... smile



See that little white bit right in the middle? That’s the top of the rear 1/4 between the side and rear windows that’s normally got a lump of foam in it.

And can you reach it? Can you hell.

Got there today with the foam from a mini gloss roller tie wrapped to the end of a long rod. Not particularly scientific, but it’s got paint on now! It will get more once I spray Raptor and then again with Dinitrol etc etc.

Then the area around the torsion bar. A proper fiddly area, but got there in the end.
If I was doing this again I’d replace the LH seat base rather than patch it as it looks like something from Frankensteins lab.




Plan for tomorrow is (a big day!) to get the rest of the underside into epoxy before heading back to work so the pace will slow somewhat from then.

Shadow R1

3,800 posts

177 months

Sunday 3rd January 2021
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Progress on the car has been great. smile

1602Mark

16,205 posts

174 months

Sunday 3rd January 2021
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Nice work as ever.

gary71

Original Poster:

1,967 posts

180 months

Sunday 3rd January 2021
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Done!

Then I remind myself I have seam sealer, a second coat of epoxy then Raptor to go and it seems a lot less finished smile

Oh, and the other sill, the RH rear wheel arch area, both A pillars and wing tops and the inside of both front wings.... smile

Gallons Per Mile

1,903 posts

108 months

Sunday 3rd January 2021
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Wow, that it just lovely. Keep plugging away, it's great to watch the progress from this end smile

gregs656

10,912 posts

182 months

Sunday 3rd January 2021
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Looks superb.

B'stard Child

28,453 posts

247 months

Sunday 3rd January 2021
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Gallons Per Mile said:
Wow, that it just lovely. Keep plugging away, it's great to watch the progress from this end smile
WHS - Lazy reply from me but it's great to see you making progress D

TheConverted

2,229 posts

155 months

Sunday 3rd January 2021
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Wow that's quite the project.

Paracetamol

4,226 posts

245 months

Monday 4th January 2021
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Do that seat base! Restoration Design do a lovely panel for it for next to nothing and you may regret not replacing it later.


gary71

Original Poster:

1,967 posts

180 months

Sunday 31st January 2021
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Finally got some time back on the car. Complete underside, arches and engine bay now painted with the second coat and seam sealer.

What a mess it is. Mainly on the floor smile

It’s got a generous coat (or two) and I’m happy there’s no bare steel anywhere. Painting the inner lip of the arch is difficult as my gun is too big.

I’m going to buy a mini gun and do this area again as it’s so critical before doing the Raptor, even though I’ve already brushed it.

Next job is the luggage bay, but I’ll need to get some more epoxy as my gun settings seem to have gone from ‘spot dusting’ to ‘absolutely layer it on’ and it’s whipped though a good litre and half today.



One thing doing this has reinforced is that there is absolutely no way I’m doing any painting that requires skill or technique smile