Scaffolding poles + old VW bits + Rotary engine....

Scaffolding poles + old VW bits + Rotary engine....

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Discussion

PhillipM

Original Poster:

6,524 posts

190 months

Friday 25th December 2015
quotequote all
No, the project isn't dead, it's just been a long time of tedious checking, rehecking and tweaking/mounting work, so I thought I'd wait until there was something more interesting:

https://www.youtube.com/embed/KHcZFQ_ILRo

Sorry about that, Santa might bring you a better video if you're lucky. biggrin

leglessAlex

5,486 posts

142 months

Friday 25th December 2015
quotequote all
You're a horrible horrible man Phillip biggrin


PhillipM

Original Poster:

6,524 posts

190 months

Friday 25th December 2015
quotequote all
Don't blame me, Santa said you were on the naughty list, the rest of the video plays for everyone else.

PhillipM

Original Poster:

6,524 posts

190 months

Friday 25th December 2015
quotequote all
I must have been on the 'Nice' list....


leglessAlex

5,486 posts

142 months

Friday 25th December 2015
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Ah here now. The question is, were you trolling us or does it actually start?!

PhillipM

Original Poster:

6,524 posts

190 months

Friday 25th December 2015
quotequote all
Yes, to get back to a rather more sobering part of the thread - now I've had a bit of fun wink - there's water in it, oil in it, it all lights up, powers on and turns over....but when you wind it over to build pressure in the oil system before starting, it weeps oil out - there's a hairline crack in the block we've never spotted where a sensor has been wound in by the Incredible Hulk on a good day after having Weetabix and spinach for dinner.


It's something we can fix given it's location is by a boss rather than the block proper - albeit something that resulted in a lot of very unhappy faces at the workshop yesterday night as we were so close - but everything has already been stripped out of the way and the TIG welder and a lathed boss will sort it one way or the other tommorow, fingers crossed.


So yes, I was trolling, but only because I don't have the rest of the video, I'm not quite cruel enough to keep that from you hehe
However, if/when fixed, it's an hour of bolting bits back on and we'll give her a crank, see if my mapping is up to firing her first time wink

Edited by PhillipM on Friday 25th December 21:30

PhillipM

Original Poster:

6,524 posts

190 months

Saturday 26th December 2015
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All welded up with an adaptor/bung TIG'd in tonight, so we'll have another go tommorow afternoon wink

leglessAlex

5,486 posts

142 months

Saturday 26th December 2015
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Excellent news. When's the first round of the season? Do you think it'll be finished* in time?






*Of course, I realise that 'finished' is a fairly flexible concept. I mean race-able.

PhillipM

Original Poster:

6,524 posts

190 months

Saturday 26th December 2015
quotequote all
Finished is a rather flexible concept around here full stop biggrin

There's at least a month more work in it tidying up bits and pieces and making sure everything is bedded in then stripped and checked, but we'll get a few test runs in before that happens.

Edited by PhillipM on Saturday 26th December 22:45

PhillipM

Original Poster:

6,524 posts

190 months

Sunday 27th December 2015
quotequote all
No luck with the startup video today - the engine is back on the bench as yesterday's repair was still allowing oil back through - the block casting is pretty tricky to weld with a lot of dirt and oil coming through, it's took all day of grinding out, refilling and rinse and repeat to remove the porosity that was turning up - try again tommorow!

PhillipM

Original Poster:

6,524 posts

190 months

Tuesday 29th December 2015
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Very brief snapshot as we were just tickling it over for 20 seconds or so to find leaks - have a few as you can hear from the intake squeak, plenty of issues to sort out but I'll go over that later as it's been a long night!

Anyway:

https://youtu.be/0hbO0Kr1pdw

PhillipM

Original Poster:

6,524 posts

190 months

Tuesday 29th December 2015
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P.S - Video doesn't do it anything like justice. It's a lovely deep burble. Sounds great.

leglessAlex

5,486 posts

142 months

Tuesday 29th December 2015
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Knew there was a reason for staying up so late! Sounds good Phillip, that engine bay looks fairly full though.

PhillipM

Original Poster:

6,524 posts

190 months

Tuesday 29th December 2015
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leglessAlex said:
Knew there was a reason for staying up so late! Sounds good Phillip, that engine bay looks fairly full though.
Exhaust is rather warm too hehe

Some wrap may be in order.
My base map must be fairly decent as once I'd sorted out some issues with the crank sensor it fired straight to life, unfortunately we have the headgasket weeping from the front corner so a bit more work ahead yet, and the throttle pot is a duff one so we'll have to get another on order - hence no throttle blips and the crap video!

Edited by PhillipM on Tuesday 29th December 03:09

dr_rallye

121 posts

182 months

Wednesday 30th December 2015
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Not a fan of ceramic coating?

Would be less bulky in an already confined space?

PhillipM

Original Poster:

6,524 posts

190 months

Wednesday 30th December 2015
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Not a fan of receiving the invoice for ceramic coating.

JontyR

1,915 posts

168 months

Wednesday 30th December 2015
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PhillipM said:
Not a fan of receiving the invoice for ceramic coating.
It isn't that bad Phil....although the Northern Gene is strong within your wallet wink

PhillipM

Original Poster:

6,524 posts

190 months

Wednesday 30th December 2015
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It is at a grand for the manifold coating!

There's only £50 of metal in it!

JontyR

1,915 posts

168 months

Thursday 31st December 2015
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PhillipM said:
It is at a grand for the manifold coating!

There's only £50 of metal in it!
The Rx manifolds were around £150 and although only 2 branches that included the wastewater parts too. I paid around the £350 for manifold, downpipe and turbo to be done by Zircotec

PhillipM

Original Poster:

6,524 posts

190 months

Thursday 31st December 2015
quotequote all
That was a quote from Zircotech! hehe