Porsche 911 1999 3.4 stalling when hot

Porsche 911 1999 3.4 stalling when hot

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Discussion

micky1786

Original Poster:

126 posts

105 months

Saturday 17th April 2021
quotequote all
Hi all got my brothers Porsche 911 3.4 1999 is stalling when hot and we’ve replaced the coolant temp sensor but still having this issue!.

Any help would be much appreciated.

Thank you

Porschekiduk

41 posts

205 months

Saturday 17th April 2021
quotequote all

Hi i presume its a none Egas car, the idle stabiliser is available as a separate unit.

There could also be some codes or actual values,which can be looked at with diagnostic test kit.

Chris

Pope

2,640 posts

248 months

Saturday 17th April 2021
quotequote all
Is it a sudden occurrence or has it been doing it a while? Lost count of the number of issues caused by rodents lately - sudden onset of running issues after previously running fine..... check for evidence of chewing around the engine bay.

With that covered off, the most likely causes of stalling:

Air leak
- Is the oil cap on; is the seal OK?
- Check around the intake manifold; it has 4 rubber sleeves (joining the resonance tube and throttle housing together) spray some WD40 lightly at the sleeves - do the revs rise?
- Check all the green bungs are in the cam covers (6 on pre 2002 3.4 cars)
- Check the fuel cap is on tight (and the seal is good)
- Do an oil separator test - remove the oil cap while engine is running - do the revs flare or change dramatically? If the separator has failed the intake air is taken directly from crankcase (leading to smoke on start, poor idle and sometimes a high pitched whistle - as air is drawn in past the rear main seal!)
- cable throttle engine; check idle stabiliser valve operation - load up the electrics(blower on full, heated rear window, AC on, headlights on main beam, heated seats?), the parasitic load from the alternator will force the idle stabiliser to open to speed up idle (can be removed and cleaned up if necessary)

MAF sensor - less likely for stalling but does the engine stumble higher up the rev range when accelerating? If it does switch the ignition off and unplug the sensor fitted in the airbox. Running without a MAF sensor takes away any adaption influences.



micky1786

Original Poster:

126 posts

105 months

Saturday 17th April 2021
quotequote all
Porschekiduk said:
Hi i presume its a none Egas car, the idle stabiliser is available as a separate unit.

There could also be some codes or actual values,which can be looked at with diagnostic test kit.

Chris
Hi Chris thanks for the reply smile

I’m guessing it’s a none egas set up

Where is the isle valve located as I did assume this but wasn’t sure if it had one?.

Thank you

micky1786

Original Poster:

126 posts

105 months

Saturday 17th April 2021
quotequote all
Pope said:
Is it a sudden occurrence or has it been doing it a while? Lost count of the number of issues caused by rodents lately - sudden onset of running issues after previously running fine..... check for evidence of chewing around the engine bay.

With that covered off, the most likely causes of stalling:

Air leak
- Is the oil cap on; is the seal OK?
- Check around the intake manifold; it has 4 rubber sleeves (joining the resonance tube and throttle housing together) spray some WD40 lightly at the sleeves - do the revs rise?
- Check all the green bungs are in the cam covers (6 on pre 2002 3.4 cars)
- Check the fuel cap is on tight (and the seal is good)
- Do an oil separator test - remove the oil cap while engine is running - do the revs flare or change dramatically? If the separator has failed the intake air is taken directly from crankcase (leading to smoke on start, poor idle and sometimes a high pitched whistle - as air is drawn in past the rear main seal!)
- cable throttle engine; check idle stabiliser valve operation - load up the electrics(blower on full, heated rear window, AC on, headlights on main beam, heated seats?), the parasitic load from the alternator will force the idle stabiliser to open to speed up idle (can be removed and cleaned up if necessary)

MAF sensor - less likely for stalling but does the engine stumble higher up the rev range when accelerating? If it does switch the ignition off and unplug the sensor fitted in the airbox. Running without a MAF sensor takes away any adaption influences.
Hi, it’s been ongoing for over a year and a half now!. Fuel cap is on but I’ll get him to check the seal.
Revs drop when this happens!.
Struggles to start and go, 15 minutes and it’s running normal again although I’ve smelt unburnt or a rich mixture like my old gtturbo does.

I’ll get him to check the oil cap removal as idle should change when caps off.

No air whistling leaks from what I can self hear.
Car runs fine on higher revs and runs fine otherwise.

It’s been to design 911 and he said less likely the maf sensor.

I’ve tried the air mass off but no change.

Cheers

paul chocks

74 posts

164 months

Saturday 17th April 2021
quotequote all
My money is on Crankshaft position sensor. Had same on my 986 a few years back. Engine had to cool down before it would restart. Fairly common, a bit fiddly to change, but not expensive.

Edited by paul chocks on Saturday 17th April 15:26

micky1786

Original Poster:

126 posts

105 months

Saturday 17th April 2021
quotequote all
Cranks sensor Brand new last year from Porsche )’:

captainblakk

269 posts

217 months

Saturday 17th April 2021
quotequote all
Could be a Variocam adjusting solenoid, they don’t always store a fault when they fail,
it’s cam cover off to replace them though, and then you may need to battle with badly corroded exhaust nuts and bolts

micky1786

Original Poster:

126 posts

105 months

Saturday 17th April 2021
quotequote all
Ouch!! Doesn’t sound like an easy job especially when the cars now in Cyprus oops. He’ll be bringing it back end of the year.

Funny enough when he’s slowing down in traffic is when the car stalls and cuts out but on drive long journeys it’s fine

micky1786

Original Poster:

126 posts

105 months

Saturday 17th April 2021
quotequote all
He’s just messaging me now and says it smells of fuel when he visits the petrol station and I’ve known this for a while as I’ve driven the car many times for overhauling bits on it myself

Pope

2,640 posts

248 months

Saturday 17th April 2021
quotequote all
captainblakk said:
Could be a Variocam adjusting solenoid, they don’t always store a fault when they fail,
it’s cam cover off to replace them though, and then you may need to battle with badly corroded exhaust nuts and bolts
To add to Captainblakk's suggestion the chain guides on the variocam adjuster itself can break up - with the solenoid and tensioner still working - a quick check is to drain the oil into a clean pan and check for debris; then drop the sump pan and look in the oil pick up or pan itself for little bits of brown plastic - if you find any you'll know without taking the cam covers off they'll need attention.

For reference:

http://986forum.com/forums/boxster-general-discuss...


micky1786

Original Poster:

126 posts

105 months

Saturday 17th April 2021
quotequote all
Brother says those things have been replaced when new short block was fitted that I forced him to buy from Porsche after two failed attempts of shi** rebuilds which I go against

Pope

2,640 posts

248 months

Sunday 18th April 2021
quotequote all
Could be as simple as dribbling injectors- is it a pig to restart 10-15 minutes after a hot switch-off?


micky1786

Original Poster:

126 posts

105 months

Sunday 18th April 2021
quotequote all
Pope said:
Could be as simple as dribbling injectors- is it a pig to restart 10-15 minutes after a hot switch-off?
I asked him last last night and he said it’s starts but takes a good cranking and once started he has to keep revs up to run the car or it’ll stall again.

Pope

2,640 posts

248 months

Monday 19th April 2021
quotequote all
Had a few like that; injectors leaking when hot /under pressure - floods the engine after switch-off and unless left til cold again subsequent restart after a delay results in extended cranking, fluffing and throttle input to catch and clear it.

Easiest check is to put a fuel pressure gauge on the end of the rail (there's a schrader valve on the end for measurement) or lift the injectors out and check the ends for signs of leaking - would explain the smell of fuel too.

I have had them go full open too - masses of dense white smoke!

micky1786

Original Poster:

126 posts

105 months

Thursday 22nd April 2021
quotequote all
Pope said:
Had a few like that; injectors leaking when hot /under pressure - floods the engine after switch-off and unless left til cold again subsequent restart after a delay results in extended cranking, fluffing and throttle input to catch and clear it.

Easiest check is to put a fuel pressure gauge on the end of the rail (there's a schrader valve on the end for measurement) or lift the injectors out and check the ends for signs of leaking - would explain the smell of fuel too.

I have had them go full open too - masses of dense white smoke!
Thank you for the info Pope, I’ve messaged my brother and let’s see how he deals with it in Cyprus as I’ve told him what’s been said and waiting in his response or maybe he should take it to one of the local garages and see what they come up with