No Oil Pressure - AJP8 Auxiliary Drive Shaft Failure

No Oil Pressure - AJP8 Auxiliary Drive Shaft Failure

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ukkid35

Original Poster:

6,175 posts

173 months

Saturday 8th February 2020
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Pleased with the work done by the mobile welder, but did all the finishing myself to save money

Getting the surface perfectly flat was more time consuming than I expected

ukkid35

Original Poster:

6,175 posts

173 months

Sunday 9th February 2020
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Bogsye

391 posts

152 months

Monday 10th February 2020
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Looks good Paul smile

spitfire4v8

3,992 posts

181 months

Tuesday 11th February 2020
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When you see that pump assembly together like that it really does look like something from the 1950s. Possibly the worst designed part on the whole car. Elegant it ain't.

ukkid35

Original Poster:

6,175 posts

173 months

Tuesday 11th February 2020
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spitfire4v8 said:
Elegant it ain't.
Only because of the coupling to the ZF PS pump

If they had designed their own PS pump and mated it directly to the oil pump using the same shaft then that would be very elegant, but a significant extra cost

It is also essential to protect the PS coupling from debris that can fall in and jam the mechanism, that is most definitely a design fault

TwinKam

2,984 posts

95 months

Tuesday 11th February 2020
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Yep, I'd far rather have individual belt driven pumps arrayed around the front of the engine; this poorly thought out set-up has caused Paul, myself and doubtless others undeserved grief and expense.
Well done Paul for getting through that particular nightmare thumbup ...onwards and upwards!

ukkid35

Original Poster:

6,175 posts

173 months

Tuesday 11th February 2020
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I like the concept

Here it is used on what I think is a Ford Cosworth DFV, admittedly belt driven


gruffalo

7,521 posts

226 months

Tuesday 11th February 2020
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How did you deal with all the scoring?

ukkid35

Original Poster:

6,175 posts

173 months

Tuesday 11th February 2020
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gruffalo said:
How did you deal with all the scoring?
There was a little scoring on the rear most part of the oil pump housing, which is also the PS bracket, I was able to polish that out

Everything else that was damaged is new except for the drive gear

ukkid35

Original Poster:

6,175 posts

173 months

Tuesday 11th February 2020
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Here's a Judd AV from 1989 that I think was used in the Indy 500

This appears to be either chain or gear driven



Jhonno

5,774 posts

141 months

Tuesday 11th February 2020
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Didn't fancy going electric PS whilst it was all apart Paul?

ukkid35

Original Poster:

6,175 posts

173 months

Tuesday 11th February 2020
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Jhonno said:
Didn't fancy going electric PS whilst it was all apart Paul?
The PS pump weighs but a few ounces, a pound at most

The Saxo pump weighs nearly as much as me, and requires a lot of additional cabling, and takes up ten times as much space

Using power from the alternator, and then converting it back to mechanical energy probably means a loss of at least 50% efficiency relative to a direct mechanical drive

Sorry, but I'm not a fan

However, I will make sure to use the PS coupling cover that a very generous PHer sent to me

Jhonno

5,774 posts

141 months

Tuesday 11th February 2020
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ukkid35 said:
Jhonno said:
Didn't fancy going electric PS whilst it was all apart Paul?
The PS pump weighs but a few ounces, a pound at most

The Saxo pump weighs nearly as much as me, and requires a lot of additional cabling, and takes up ten times as much space

Using power from the alternator, and then converting it back to mechanical energy probably means a loss of at least 50% efficiency relative to a direct mechanical drive

Sorry, but I'm not a fan

However, I will make sure to use the PS coupling cover that a very generous PHer sent to me
Yeah the Saxo pump is a bit bigger, but only requires 6 wires, and a relay.

I would say, given that manufacturers are all switching to electric PS in the name of efficiency, that they are are probably better compared to mechanical pumping losses.. They aren't a massive drain on the alternator, I will have to measure mine now!

ukkid35

Original Poster:

6,175 posts

173 months

Tuesday 11th February 2020
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Jhonno said:
Yeah the Saxo pump is a bit bigger, but only requires 6 wires, and a relay.

I would say, given that manufacturers are all switching to electric PS in the name of efficiency, that they are are probably better compared to mechanical pumping losses.. They aren't a massive drain on the alternator, I will have to measure mine now!
But aren't they mainly electrically operated steering columns, rather than hydraulic racks with electric pumps?

And I bet it's nothing to do with efficiency, and all to do with cost

Jhonno

5,774 posts

141 months

Tuesday 11th February 2020
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ukkid35 said:
Jhonno said:
Yeah the Saxo pump is a bit bigger, but only requires 6 wires, and a relay.

I would say, given that manufacturers are all switching to electric PS in the name of efficiency, that they are are probably better compared to mechanical pumping losses.. They aren't a massive drain on the alternator, I will have to measure mine now!
But aren't they mainly electrically operated steering columns, rather than hydraulic racks with electric pumps?

And I bet it's nothing to do with efficiency, and all to do with cost
Good question, I thought it was a mixture of both. I know the MIni runs an electric pump to the rack for example.

Can't comment on cost, but I was lead to believe it was efficiency.

Jhonno

5,774 posts

141 months

Tuesday 11th February 2020
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said:
The hydraulic energy is now produced by an electrically driven pump rather than a belt driven pump, as in traditional hydraulic power steering systems. Therefore, engine power can now be used to move the vehicle and power minimal ancillaries/auxiliaries via the drive belt rather than be wasted pumping hydraulic fluid unnecessarily. As the power produced by the engine can now be used more efficiently, there is a fuel saving in the region of 0.3 l/100km (or an extra 3.75 MPG) and a reduction of CO2 emissions in the region of 7g/km.
A quick Google came up with this.

However, if EPS isn't for you, fair enough. I saw the advantage as reduced load on the aux shaft and ease of replacement if nothing else.

chrisch77

625 posts

75 months

Tuesday 11th February 2020
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The key thing about ‘on demand’ electrically driven pumps are that they are only operated when they are needed. If you have a belt driven pump off the engine then it is working all of the time so the overall efficiency is lower.

For oil and water pumps there is another advantage that the electrically driven ones can be operated at speeds that are not a fixed ratio to the engine RPM which allows improved performance and or further efficiency benefits for the engine a a whole.

TwinKam

2,984 posts

95 months

Tuesday 11th February 2020
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Re your dailies, electric-hydraulic PAS was a passing fad, as were electric columns, now electric racks are the norm.

ukkid35

Original Poster:

6,175 posts

173 months

Wednesday 12th February 2020
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Jhonno said:
there is a fuel saving in the region of 0.3 l/100km (or an extra 3.75 MPG)
I feel sorry for anyone who converts a Cerb to electric PAS expecting a 20% improvement in fuel economy

I had had the dubious pleasure of driving home from Zolder with no PAS, and there was no perceptible difference in fuel economy

I do appreciate that on a small engined daily hydraulic PAS, aircon, heated seats etc are all going to affect economy

The Cerb fuel economy is so poor, that when I brought the Cerb back from Germany on the back of a truck, the truck used less fuel carrying the Cerb than the the Cerb would have done by itself


Jhonno

5,774 posts

141 months

Wednesday 12th February 2020
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TwinKam said:
Re your dailies, electric-hydraulic PAS was a passing fad, as were electric columns, now electric racks are the norm.
Jeez, I'm out of touch there then! I'll have to Google those.