Any Gearbox experts in the house?

Any Gearbox experts in the house?

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Discussion

mpit

Original Poster:

373 posts

170 months

Wednesday 22nd July 2020
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So I took an eBay punt on a cheapish camper conversion. It's a lovely 2004/54 Peugeot Boxer that looks like it's 10 years older than it really is because of how long they made this shape for biggrin

Anyway, on collection the seller advised me of a slight crunch into fourth but insisted it was gear linkage related. It was minor, and didn't happen at all if you didn't rush the shift. I negotiated some money off and continued with the purchase, knowing it might need some attention sooner or later.

This crunch got worse and worse during my drive home and developed from just 3rd to 4th to 5th to 4th as well. Weirdly, a few days later it had gone completely and shifts to fourth were smooth. Instead, it now crunches into fifth.

Double clutching does not solve the issue, sometimes shifting slowly or at lower RPM helps, but not always.

I'm wondering if perhaps it is linkage, it seems weird that the crunch should move from one gear to the next. Obviously it needs to goto a garage, but I want to go armed with some information, before it goes somewhere that'll potentially instantly want to remove the box or something.

paintman

7,687 posts

190 months

Wednesday 22nd July 2020
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Be interesting to see what sort of stuff comes out when you drain the gearbox.

HustleRussell

24,700 posts

160 months

Wednesday 22nd July 2020
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mpit said:
insisted it was gear linkage related
Oh yeah hehe

sabre

106 posts

284 months

Wednesday 22nd July 2020
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Certainly odd, crunching moving around. May be a lack of oil but is likely to be the clutch dragging or the spigot bearing dry. Check and adjust the clutch as a first step.

LimSlip

800 posts

54 months

Thursday 23rd July 2020
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A worn/damaged linkage would cause difficulty selecting gears rather than causing crunching. Sounds like you either have a clutch release problem or a poorly gearbox. The old five speed box on the Boxer/Ducato is infamous for it's fragility in motorhomes, though the usual sign of failure is jumping out of 5th.

mpit

Original Poster:

373 posts

170 months

Saturday 25th July 2020
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Well all's well that ends well.

New gearbox oil and the crunch has gone smile

PositronicRay

27,012 posts

183 months

Sunday 26th July 2020
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mpit said:
Well all's well that ends well.

New gearbox oil and the crunch has gone smile
Well done, always try the simple things 1st. wavey

I've fixed a couple of gearboxes and a whining diff this way. I should imagine long periods with little use play havoc with campers too.