Ducati Monster M900 restoration project

Ducati Monster M900 restoration project

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buzzer

Original Poster:

3,543 posts

241 months

Friday 29th January 2021
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things didn’t go well with the painting… the seat cowl had rattle can paint on it by the look of it... and it reacted badly to the base coat. going to have to do it all again. the other parts came out well though… two coats of clear on the mudguard and fairing, one coat on the tank before I put the decals on and then hit it with one and a half coats…


buzzer

Original Poster:

3,543 posts

241 months

Monday 1st February 2021
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Painting is all finished and I am happy with the results... I love the way 2k just comes out with a gloss from the gun ....


https://www.youtube.com/watch?v=fgFTyJd4fQs

buzzer

Original Poster:

3,543 posts

241 months

Thursday 4th February 2021
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One of the few fabrication jobs I have done on this bike… I have decided to fit an ignitech ignition… Most people seem to fit them next to a smaller battery, or move the coils over, but I wanted to keep the unit away from the heat of the engine… So I made a bracket to fit it under the LH side panel. it just fits nicely…


buzzer

Original Poster:

3,543 posts

241 months

Saturday 6th February 2021
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well apart from a few snagging jobs, and replacing the rear brake hose which is too long… its finished. I need to tweak the ignitech unit and enable one of the output channels to limit the revs to 2500 when the stand is down… When I was 19 a good mate rode away from the pub with the stand down… just up the road he came off, and the accident resulted in him losing an arm… those things stay with you…

Need to find another project now! if anyone in the UK has anything... let me know!




Rob_F

4,125 posts

265 months

Saturday 6th February 2021
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That looks absolutely sensational! Love it. Are you going to keep it or move it on to fund the next one?

Rushjob

1,855 posts

259 months

Saturday 6th February 2021
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Nice........

buzzer

Original Poster:

3,543 posts

241 months

Saturday 6th February 2021
quotequote all
Rob_F said:
That looks absolutely sensational! Love it. Are you going to keep it or move it on to fund the next one?
I am going to keep this one... I was reflecting the other day about a day in 1994 when I went to work on My Laverda Jota...it was such a nice day I rode past work and went to Slater Brothers the Laverda importers at Collington. When I got there I parked next to a red 900 Monster... It was the first time I had seen one in the flesh... I was looking around it when Richard Slater came out with the keys and said take it for a spin! I was really impressed, much lighter and agile than the Jota... I have always wanted one since then!

Kawasicki

13,094 posts

236 months

Saturday 6th February 2021
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Great job Buzzer. Here comes the summer.

Charliecloud

302 posts

198 months

Saturday 6th February 2021
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Looks a beaut - nicely done bow

freakybacon

551 posts

164 months

Saturday 6th February 2021
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Absolutely stunning, well done!

Rob_F

4,125 posts

265 months

Sunday 7th February 2021
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buzzer said:
I am going to keep this one... I was reflecting the other day about a day in 1994 when I went to work on My Laverda Jota...it was such a nice day I rode past work and went to Slater Brothers the Laverda importers at Collington. When I got there I parked next to a red 900 Monster... It was the first time I had seen one in the flesh... I was looking around it when Richard Slater came out with the keys and said take it for a spin! I was really impressed, much lighter and agile than the Jota... I have always wanted one since then!
Great story, even better! Enjoy the bike :-)

buzzer

Original Poster:

3,543 posts

241 months

Tuesday 16th February 2021
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They say a build is never finished… in some ways true! I am still finding little jobs to do like making some frame bungs as none came with the bike…


conkerman

3,301 posts

136 months

Wednesday 17th February 2021
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My word!

I'd forgotten what a tidy design the monster was.

Fantastic work!

If you are looking for aother project I am considering getting rid of a tatty BMW R1100S.

buzzer

Original Poster:

3,543 posts

241 months

Monday 22nd February 2021
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conkerman, sent you a PM....


I was looking at the picture of the bike the other day and thought” those silencers are too long”… and its too quiet… Well I had the original silencers which were quite marked, So I looked at shortening them and removing part of the baffle… not a bad job… by removing the bracket I was able to slide the sleeve down enough to remove the end with a cutting disc. I then cut 100mm off the inner and sleeve (both ends to preserve the stampings) , and welded it all back up again. One thing I learned many years ago when welding exhausts is to clean the carbon off the inside… or it leaches through the weld and the joint cracks! They polish up really well…you just have to remove the original finish with a DA sander with some 120 grit, followed by some 400, then polish…






Krikkit

26,541 posts

182 months

Monday 22nd February 2021
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Looks absolutely belting that buzzer, another fantastic job!

For the sidestand issue - the modern ones use the neutral and sidestand switches together and cut out if the stand is down and in gear, could that be more do-able?

buzzer

Original Poster:

3,543 posts

241 months

Monday 22nd February 2021
quotequote all
Krikkit said:
Looks absolutely belting that buzzer, another fantastic job!

For the sidestand issue - the modern ones use the neutral and sidestand switches together and cut out if the stand is down and in gear, could that be more do-able?
Its a good way of doing it... my Harley has it. I did try that on another build in the past... but the pit lane function in the software on the ignition is an easy way to do it...

Rushjob

1,855 posts

259 months

Monday 22nd February 2021
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buzzer said:
Its a good way of doing it... my Harley has it. I did try that on another build in the past... but the pit lane function in the software on the ignition is an easy way to do it...
Did the cans on my ST2 and ST4S, stripped, cored and rebuilt, fruity and nicely e marked and cost pretty much sod all.

buzzer

Original Poster:

3,543 posts

241 months

Tuesday 23rd February 2021
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well my builds have come to an end for this year...

one bike must go to make way for a new project which I will hopefully start next winter. Not sure what it will be yet... time to think, and find something suitable...


conkerman

3,301 posts

136 months

Wednesday 24th February 2021
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buzzer said:
conkerman, sent you a PM....
You Have mail!

buzzer

Original Poster:

3,543 posts

241 months

Sunday 14th March 2021
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Well here it is finished.. fitted a belly pan as I quite like them... roll on summer!