How to make the clutch lighter?

How to make the clutch lighter?

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Discussion

Mark_S_24

Original Poster:

405 posts

177 months

Saturday 27th February 2016
quotequote all
Yes, yes, I know, Man Up etc.

But knee surgery means short journeys are ok, but I intend to drive to Spain next year & don't fancy having to get the car towed because my knee gives out.

I will be doing a body off before then, so there will be the opportunity to do "things"

So what are those things I can do to make the clutch lighter?

Cheers
Mark

simonwedge

743 posts

181 months

Saturday 27th February 2016
quotequote all
Take the manual 'box out and put an auto box in wink

Boosted LS1

21,188 posts

261 months

Saturday 27th February 2016
quotequote all
^ Agreed.

Otherwise to lighten the clutch you'll need a weaker pressure plate which means less pressure. A bad move. You may be able to alter the pivot point on your pedal or lengthen the pedal slightly?

Sardonicus

18,962 posts

222 months

Saturday 27th February 2016
quotequote all
Remote brake servo, Power Stop single circuit style

SILICONEKID345HP

14,997 posts

232 months

Saturday 27th February 2016
quotequote all
Sardonicus said:
Remote brake servo, Power Stop single circuit style
How much would that cost ?

Boosted LS1

21,188 posts

261 months

Saturday 27th February 2016
quotequote all
Sardonicus said:
Remote brake servo, Power Stop single circuit style
Boot mounted smile

phazed

21,844 posts

205 months

Saturday 27th February 2016
quotequote all
Have a word with QBee, he has a server assisted clutch.

magpies

5,129 posts

183 months

Saturday 27th February 2016
quotequote all
fit a sequential box with flappy paddles driving



http://www.gearboxman.co.uk/psgearboxes.html#t5


Edited by magpies on Saturday 27th February 19:22

s p a c e m a n

10,781 posts

149 months

Sunday 28th February 2016
quotequote all
Stick in a new pedal box and then you could get rid of the crappy ford servo in the wing too?

phazed

21,844 posts

205 months

Sunday 28th February 2016
quotequote all
phazed said:
Have a word with QBee, he has a servo assisted clutch.
This system works really well. I have driven his car and the improvement is dramatic.

Steve_D

13,749 posts

259 months

Sunday 28th February 2016
quotequote all
You could fit a different master cylinder or slave cylinder with a different bore size which would change the ratio but is a bit of experimentation as if you go too far the clutch release may not travel far enough.
Remote servo would be the safer option.
Burton Power do this one
http://www.burtonpower.com/lockheed-remote-servo-k...

But this looks to be the same kit but much cheaper.
http://www.ebay.co.uk/itm/Mini-brake-servo-remote-...

If you are taking the body off I would mount it beside the carbon filter in front of the rad. They can then both use the same vacuum feed from the plenum. The hydraulic pipes can then run through the wing which will mean nothing of your mod will be visible from the engine bay.

Steve

QBee

20,994 posts

145 months

Sunday 28th February 2016
quotequote all
Someone called?

I have a dodgy left foot, so had the clutch lightened by 50%. Mine was the first one, done by John Halstead (Engineer1949 on here). He inserted an MGB brake servo in the offside front corner, having removed the carbon canister, and vented the pipe that used to go to the canister under the car. The servo is then plumbed into the clutch system using thin copper pipes so that it gives servo assistance to the clutch. Mine cost £900, any future ones should cost about £500 fitted. Your TVR garage should be able to do it once they realise how it fits.

The only time it doesn't assist the clutch is if you start the car with your foot on the clutch (ie in gear) - it needs a couple of quick pumps to build up vacuum. Otherwise it works all the time and makes the difference between being able to drive in town traffic and not being able to.

I am at Newark on Trent (Midlands, right on the A1) if you want to try it. Also on the East Coast main line if you ever find yourself en route to London - I can easily meet you at the station, quick test drive, hop back on the next train.

2 sMoKiN bArReLs

30,260 posts

236 months

Sunday 28th February 2016
quotequote all
Perfect the art of clutchless driving. You then only need the clutch for first & reverse. (and it's a great party trick biggrin)

Sardonicus

18,962 posts

222 months

Monday 29th February 2016
quotequote all
2 sMoKiN bArReLs said:
Perfect the art of clutchless driving. You then only need the clutch for first & reverse. (and it's a great party trick biggrin)
The sweetest box to do this with is the 70's 4 sp single rail Ford 4 cylinder units beer these gearbox's shifted like a hot knife through butter anyway biggrin

carsy

3,018 posts

166 months

Monday 29th February 2016
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I believe Chimpongas has had a lighter clutch fitted by loyds. Maybe worth speaking to him for his thoughts on it.

ChimpOnGas

9,637 posts

180 months

Monday 29th February 2016
quotequote all
carsy said:
I believe Chimpongas has had a lighter clutch fitted by loyds. Maybe worth speaking to him for his thoughts on it.
I'm not sure of what Lloyd Specialist Developments gave me and I've only had it for a short while but I absolutely love it. The Lloyd team said they tested lots of pressure plates and driven plate combinations before they settled on what I now have. Fortunately all this testing was done over an extended period on other people's TVRs not mine.

Apparently they went through some pain in the process but they now have the perfect recipe that is both light and durable, they also noted their clutch is being enjoyed by an owner of a supercharged Chimaera which probably makes close to 400ft/lbs of torque. Apparently the owner has done some considerable mileage on this clutch without any issues whatsoever.

Obviously its more the torque that will wreck a driven plate rather than the horsepower figure, although this will clearly have an impact on clutch longevity too. The obvious way to solve drive plate slip is to increase the clamping forces which in turn is what makes the clutch heavy.

It seems the team at Lloyd Specialist Developments have found the perfect compromise between pedal weight and durability because my clutch is now a dream to use, It's more or less like the clutch on any regular car and if the same setup is coping with nearly 400ft/lbs that's good enough proof to me it'll deliver a long service life, especially in 'Ol Gasbag' that only makes 260ft/lbs at best.

I can highly recommend this clutch, its a massive improvement over my heavy Helix and a bit lighter than the AP clutch in my mate's 5.0 litre that I drive from time to time. This combined with my gear linkage delete mod and closed loop idle strategy have literally transformed 'Ol Gasbag's' drivability.

All that's left for me to do is fekk it all up again by fitting a supercharger and turning all the oil seals inside out rolleyes

Bloody TVRs, modifying the damn things is a disease for which there seems to be no cure!

Dave.

2 sMoKiN bArReLs

30,260 posts

236 months

Tuesday 1st March 2016
quotequote all
Sardonicus said:
2 sMoKiN bArReLs said:
Perfect the art of clutchless driving. You then only need the clutch for first & reverse. (and it's a great party trick biggrin)
The sweetest box to do this with is the 70's 4 sp single rail Ford 4 cylinder units beer these gearbox's shifted like a hot knife through butter anyway biggrin
I drove around for weeks with the clutch pedal of my Viva resting on the back seat. Frightened my Mum big style biggrin