The 3D Printer Thread

Author
Discussion

Merry

1,370 posts

189 months

Wednesday 29th September 2021
quotequote all
egomeister said:


This is one I where I was suffering similar issues (but not so bad). The part layers had next to no adhesion to the raft - you could just brush it off with your fingers.

I think on this one I re-levelled the bed, and dried the filament and then got a decent print. I was quite surprised how much the PLA was affected by moisture despite being carefully stored.
That looks like a nozzle clog to me. My Prusa is a bugger for it and it result in prints just like that one.

egomeister

6,704 posts

264 months

Wednesday 29th September 2021
quotequote all
Merry said:
egomeister said:


This is one I where I was suffering similar issues (but not so bad). The part layers had next to no adhesion to the raft - you could just brush it off with your fingers.

I think on this one I re-levelled the bed, and dried the filament and then got a decent print. I was quite surprised how much the PLA was affected by moisture despite being carefully stored.
That looks like a nozzle clog to me. My Prusa is a bugger for it and it result in prints just like that one.
Interesting. That's not something I ever really considered, since with a level and drying the filament this was sorted and a I put a few more prints through since with no issues. I might try to give it a clean and see if that improves consistency. My biggest issue is usually the bed going out of true, so I was going to add a second set of adjuster wheels to lock it off at some point.

Scabutz

7,647 posts

81 months

Wednesday 29th September 2021
quotequote all
Thanks or the help so far chaps. I am getting somewhere.

I printed a 20x20x20 XYZ cube. In the photos below one on the left was printed as is, no changes. As you can see same stringyness problem and also the edges curling upwards, and the letters are a little jagged.

First thing I did was check the bed levelling. I did this twice recently before I started. Turns out it's way off, I don't understand it all. It's like someone had purposely fiddled with it. Anyway a few attempts at that and lowering the bed temp 5 degrees and I've go the one on the right. The first layer is obviously much better, and the letters are clearer. Only problem I have is the the X and Y sides are precisely 20mm, measured with a micrometer. But the z axis is nearly a mm shirt. It was also an absolute bh to remove from the bed.

Have I gone a bit too far with the plate levelling and need to back off a little?

egomeister

6,704 posts

264 months

Wednesday 29th September 2021
quotequote all
It'd be easier to diagnose with the photos!

Scabutz

7,647 posts

81 months

Wednesday 29th September 2021
quotequote all
egomeister said:
It'd be easier to diagnose with the photos!
Damm it.




Bullett

10,889 posts

185 months

Wednesday 29th September 2021
quotequote all
Looks much improved.
Try printing a leveling test, I posted one a while back.
The yellow springs and metal wheels helped me, I only level once in a blue moon now.

What surface do you have, glass? let it cool completely before attempting removal you can sometimes hear it cracking as it cools and it often just pops off.
It's not supposed to just come off, so what you have now sounds right to me.

egomeister

6,704 posts

264 months

Wednesday 29th September 2021
quotequote all
Scabutz said:
Thanks or the help so far chaps. I am getting somewhere.

I printed a 20x20x20 XYZ cube. In the photos below one on the left was printed as is, no changes. As you can see same stringyness problem and also the edges curling upwards, and the letters are a little jagged.

First thing I did was check the bed levelling. I did this twice recently before I started. Turns out it's way off, I don't understand it all. It's like someone had purposely fiddled with it. Anyway a few attempts at that and lowering the bed temp 5 degrees and I've go the one on the right. The first layer is obviously much better, and the letters are clearer. Only problem I have is the the X and Y sides are precisely 20mm, measured with a micrometer. But the z axis is nearly a mm shirt. It was also an absolute bh to remove from the bed.

Have I gone a bit too far with the plate levelling and need to back off a little?
It looks like you have something to work with now, which is good.

Bed levelling can drift over time, but I think stronger springs should help minimise that. It's not something I've bothered with so far as periodically checking it and re-levelling is probably not a bad idea anyway. One thing I noticed with my bed is that it was bowed slightly, so I packed it out a bit with tin foil in the middle, but I don't think that's a problem for you at the moment.

How much force does it take to pull a sheet of paper from under the nozzle at the moment?

It looks like you have a bit of an elephant foot on the early layers? (if you measure across those layers rather than the middle of the cube you'd get a slightly larger value). This could be an indication that the bed is too close to the nozzle (ie, the first layers are becoming too squished) or bed temp might be too high.

You could try printing on a raft and measure the cube from that. That would allow you to eliminate any problems that are affecting the initial layers only, and give you some idea what to look at to improve things.

Scabutz

7,647 posts

81 months

Wednesday 29th September 2021
quotequote all
Bullett said:
Looks much improved.
Try printing a leveling test, I posted one a while back.
The yellow springs and metal wheels helped me, I only level once in a blue moon now.

What surface do you have, glass? let it cool completely before attempting removal you can sometimes hear it cracking as it cools and it often just pops off.
It's not supposed to just come off, so what you have now sounds right to me.
Thanks. Yes it's glass. I use Magigo printer glue which is supposed to release at it cools. Usually works well, but this I had to use some serious force to get it off after it had cooled for an hour.

Scabutz

7,647 posts

81 months

Wednesday 29th September 2021
quotequote all
egomeister said:
Scabutz said:
Thanks or the help so far chaps. I am getting somewhere.

I printed a 20x20x20 XYZ cube. In the photos below one on the left was printed as is, no changes. As you can see same stringyness problem and also the edges curling upwards, and the letters are a little jagged.

First thing I did was check the bed levelling. I did this twice recently before I started. Turns out it's way off, I don't understand it all. It's like someone had purposely fiddled with it. Anyway a few attempts at that and lowering the bed temp 5 degrees and I've go the one on the right. The first layer is obviously much better, and the letters are clearer. Only problem I have is the the X and Y sides are precisely 20mm, measured with a micrometer. But the z axis is nearly a mm shirt. It was also an absolute bh to remove from the bed.

Have I gone a bit too far with the plate levelling and need to back off a little?
It looks like you have something to work with now, which is good.

Bed levelling can drift over time, but I think stronger springs should help minimise that. It's not something I've bothered with so far as periodically checking it and re-levelling is probably not a bad idea anyway. One thing I noticed with my bed is that it was bowed slightly, so I packed it out a bit with tin foil in the middle, but I don't think that's a problem for you at the moment.

How much force does it take to pull a sheet of paper from under the nozzle at the moment?

It looks like you have a bit of an elephant foot on the early layers? (if you measure across those layers rather than the middle of the cube you'd get a slightly larger value). This could be an indication that the bed is too close to the nozzle (ie, the first layers are becoming too squished) or bed temp might be too high.

You could try printing on a raft and measure the cube from that. That would allow you to eliminate any problems that are affecting the initial layers only, and give you some idea what to look at to improve things.
Paper under the nozzle has a little bit of tension. Not loads though. One thing I noticed is I levelled all the corners and then checked the middle and it was much tighter in the middle. So I moved all corners away until the center felt better..

Yes the early layers are slighter over 20mm so looks like they have been squished a bit. Will try backing the plate away slightly, and then the bed temp

Scabutz

7,647 posts

81 months

Wednesday 29th September 2021
quotequote all
I see on Amazon there is a kit for 25 quid which includes the springs, metal wheels, upgraded boden tube and an all metal extruder . Going to get that. Even if it doesn't make loads of difference it's only 25 notes.

egomeister

6,704 posts

264 months

Wednesday 29th September 2021
quotequote all
Scabutz said:
Paper under the nozzle has a little bit of tension. Not loads though. One thing I noticed is I levelled all the corners and then checked the middle and it was much tighter in the middle. So I moved all corners away until the center felt better..

Yes the early layers are slighter over 20mm so looks like they have been squished a bit. Will try backing the plate away slightly, and then the bed temp
You could try moving it away slightly, but it sounds like you have a similar amount of friction on the paper to me. My printer has magnetic bed so I don't know what tweaks you might need different for glass.

I think you will always get a bit of elephant foot effect, after all you are pushing molten plastic onto the bed. They key is how much is too much...

Sounds like you are in the ballpark now though, so have a bit of an experiment with some of the factors mentioned and you should get some more improvements.

Scabutz

7,647 posts

81 months

Wednesday 29th September 2021
quotequote all
egomeister said:
You could try moving it away slightly, but it sounds like you have a similar amount of friction on the paper to me. My printer has magnetic bed so I don't know what tweaks you might need different for glass.

I think you will always get a bit of elephant foot effect, after all you are pushing molten plastic onto the bed. They key is how much is too much...

Sounds like you are in the ballpark now though, so have a bit of an experiment with some of the factors mentioned and you should get some more improvements.
Yeah I think a bit of fiddling might give some better results. I'm not too bothered as the bottom plate is flat. My main concern is water tightness. The main body will have a grove for some o ring material and the face plate will compress that. If its not flat it won't work.

I try a few different things and see how i get on.

Thanks for the help

Ambleton

6,662 posts

193 months

Thursday 30th September 2021
quotequote all
bobski1 said:
Did you use Siemens NX to model it?

Is there a way you can import images and trace around them to get the shapes correct? Or is it a case of measuring off something and modeling
Yes I did use NX.

You can import images onto planes yes, but I didn't. I "just" modelled it from my head as to what I thought looked right.

Initially I modelled up the mounting points of the RC car, wheels etc so I knew I was in the right ballpark. Then as the design matured I kept measuring back to what I had IRL and I was confident it would all go together OK.


Baron Greenback

7,000 posts

151 months

Tuesday 5th October 2021
quotequote all


Dam one more reason to buy a 3d printer, dread to think how long that took to print, TCT show this year, he also printed a go cart.

Bodo

12,377 posts

267 months

Friday 5th November 2021
quotequote all
Interesting video about using 3d-printed parts for a budget Mini racer:


Lazadude

Original Poster:

1,732 posts

162 months

Saturday 6th November 2021
quotequote all
Anyone using a resin printer? Thinking of getting something like a Mono X to do miniatures and things with.

Scabutz

7,647 posts

81 months

Saturday 6th November 2021
quotequote all
My 3d printer has gone from being a hobby thing to actually very useful. We have a glass shower door on pivot hinges. The hinges snapped and the door fell off. Luckily didnt break.

Anyway couldn't find replacement hinges anywhere. Looks like the manufacturer no longer exists.

Got the broken pieces, measured it up, quick knock up in Fusion 360 and two replacement hinges printed and fitted and door working again. Cost 40p in filament costs

hersh

353 posts

68 months

Saturday 6th November 2021
quotequote all
Am expecting delivery of my Elegoon Saturn and Mercury combo within the next 2 weeks (fingers crossed)

I know it seems a bit excessive for a first timer but have justified it to help nephew with his business making models

Am looking forward to having a play

Trying to get my head around fusion as wife has ideas to keep me busy

banghead


Bullett

10,889 posts

185 months

Saturday 6th November 2021
quotequote all
Lazadude said:
Anyone using a resin printer? Thinking of getting something like a Mono x to do miniatures and things with.
Yes.
I have an Anycubic mono SE . Didn't need anything bigger.
They are a massive PITA compared to FDM printing but the detail (when they work) is unsurpassed.

Sway

26,329 posts

195 months

Saturday 6th November 2021
quotequote all
I've had an Ender3pro for three years. Absolute doddle.

Bought a second hand OG Photon - absolutely nothing wrong with it, but I had an absolute nightmare. Essentially nothing printed - and every failure ended up puncturing the FEP film, pissing resin all over the screen. In the end, rage set in...

I signed up for Grimdark Terrain's patreon at the beginning of the year - just to support the awesome work he was doing. Its so good, I caved and bought a new Mono X. Already had the (smaller) wash and cure.

Using paid for, fully supported files. The new machine (which is so far ahead of the OG Photon it's unreal). A proper workspace and some thought to the work flow. Plus a useful 'trick' now in the software to clean the VAT really safely - and I bloody love it!

Still terrified of spending the hours supporting free files and having the massively increased risks of failures...

It really does need a dedicated, heated and ventilated workspace separated from any form of 'living space'. Eco resin is great as no VOCs, but still damned nasty. Do not underestimate the HSE elements - it's virtually asbestos like in it's potential nastiness, and incredibly stupidly mentally crap for the environment if not handled properly.