Aircraft end of life

Author
Discussion

MonkeyBusiness

Original Poster:

3,948 posts

188 months

Friday 17th February 2012
quotequote all
What happens to an aircraft when its reached the end of its life and what decides this?

Does for example, a 737 get to 20 years old and due to the flights hours have to be retired?
Then is it cut up and any useable parts reused/cycled?

There must be hundreds of planes retired each year.

Also I wish I had room for something like this - http://www.airplanehome.com/ - I live on the end of Leeds/Bradford airport. Might put a cheeky bid into Jet2 for one of their aging fleet. Make a nice den for the kids.

Edited by MonkeyBusiness on Friday 17th February 19:00

tank slapper

7,949 posts

284 months

Friday 17th February 2012
quotequote all
Aircraft have a working life based on the fatigue of the airframe. Sometimes it can be extended by replacing structural components like wing spars and sometimes examination can show it hasn't fatigued as much as expected. When they reach their end of life, they are taken to an aircraft breakers and stripped of anything useful, like avionics, engines and other bits that can be used for spares, and then they are cut up. The aluminium is recycled.


G600

1,479 posts

188 months

Friday 17th February 2012
quotequote all
Lots of them are converted to freighters.

Nickyboy

6,700 posts

235 months

Friday 17th February 2012
quotequote all
Some end up HERE to be used for parts and then recycled. I shall be visiting here in October.

paul_y3k

618 posts

209 months

Friday 17th February 2012
quotequote all
Also end up at kemble ....

MonkeyBusiness

Original Poster:

3,948 posts

188 months

Friday 17th February 2012
quotequote all
Nickyboy said:
Some end up HERE to be used for parts and then recycled. I shall be visiting here in October.
After I posted my question I went off to find the answers and came across the company that owns that facility.

I find it strange that (like a car I suppose) in the final years of a planes life, it will be passed around freight companies before the final flight to the scappers.

For something that surely needs to be immaculately maintained, who gives the final 'you ain't flying no more' speech? I imagine there are a few planes that really shouldn't be in the air.

Munter

31,319 posts

242 months

Friday 17th February 2012
quotequote all
Nickyboy said:
Some end up HERE to be used for parts and then recycled. I shall be visiting here in October.
Big oval thing to the east of that airport. Looks to be some kia test track.

Nickyboy

6,700 posts

235 months

Friday 17th February 2012
quotequote all
MonkeyBusiness said:
After I posted my question I went off to find the answers and came across the company that owns that facility.

I find it strange that (like a car I suppose) in the final years of a planes life, it will be passed around freight companies before the final flight to the scappers.

For something that surely needs to be immaculately maintained, who gives the final 'you ain't flying no more' speech? I imagine there are a few planes that really shouldn't be in the air.
I think it goes by the amount of take offs/landings and flying hours. The structure is designed to last for so many

tank slapper

7,949 posts

284 months

Friday 17th February 2012
quotequote all

G600

1,479 posts

188 months

Friday 17th February 2012
quotequote all
MonkeyBusiness said:
I find it strange that (like a car I suppose) in the final years of a planes life, it will be passed around freight companies before the final flight to the scappers.

For something that surely needs to be immaculately maintained, who gives the final 'you ain't flying no more' speech? I imagine there are a few planes that really shouldn't be in the air.
They are maintained to the same standards as passenger jets in my experience.

davepoth

29,395 posts

200 months

Saturday 18th February 2012
quotequote all
G600 said:
They are maintained to the same standards as passenger jets in my experience.
This is my understanding. Usually they get shunted off for freighting because it's too expensive to retrim the interior to make it look modern, or if the engines don't meet noise regulations for flying to city airports any more.

Eric Mc

122,110 posts

266 months

Saturday 18th February 2012
quotequote all
I would say that a relatively small percentage of any given airliner type end up as freighhters. And that is happening less and less now as airliner manufacturers make brand new freighter versions of their ranges. Certain types of airliner have been more popular as freighter conversions than others.

In the 1980s a reasonable number of DC-8s were converted for the like of DHL. The DC-10 and 747 have also been popular and on the smaller scale the BAe 146 and 757 also popular. But brand new freighter 747s and ND-11s helped surpress the conversion market in recent years.
The break up of the Soviet Union also released hundreds of ex Aeroflot Ilyushins, Tupolevs and Antonovs into the commercial market which also has done a lot to hold down western airliner conversion p5trogrammes.

Back in the 50s, 60s and 70s it was far more common with lots of older piston engined and turboprop powered airliners ending their lives as feight haulers.

G600

1,479 posts

188 months

Saturday 18th February 2012
quotequote all
I don't know what % of the market they take up but over the past year I've worked on several 757 and A300 freighters, a couple of them quite recent conversions so they are still being done, the company using them doesn't have anything Russian in their fleet either.

CatJ

9,586 posts

244 months

Saturday 18th February 2012
quotequote all
If you are interested in what happens to end of life passenger jets, take a trip to Cotswold airport (Kemble Airfield). They currently have approx 15-20 aircraft being broken up. I'll post some pics in a minute.

CatJ

9,586 posts

244 months

Saturday 18th February 2012
quotequote all



Eric Mc

122,110 posts

266 months

Saturday 18th February 2012
quotequote all
G600 said:
I don't know what % of the market they take up but over the past year I've worked on several 757 and A300 freighters, a couple of them quite recent conversions so they are still being done, the company using them doesn't have anything Russian in their fleet either.
That's the point.

Modern airliners have been built on the whole in far larger numbers than the airliners of yesteryear - so even if a lower percentage of them are being converted to freighters, there will. still be a REALTIVELY large number of freighter conversions floating about.
If you look at the really old prop liners such as the Douglas DC-4, DC-6, Constellation, Britannia etc, quite a few of these were converted to freighters. This was mainly because when they were retired early to make way for the new pure jets, they often still had a relatively high number of airframe hours remaining. They were still too "new" to scrap.

The first generation jet airliners were also retired fairly early in their airframe lives because of the fuel hungry nature of their engines - especially after 1973. Not that many of these early jets became freighters because even with low airframe hours, their engines were still too uneconomic for freighting. A fuel hungry and uneconomic passenger jet is still a fuel hungry freighter.

The second generation of jets (the turbofan powered versions of the 707 and DC-8) fared better - especially the DC-8. Those DC-8s which were re-engined with CFM-56 high bypass turbofans in the 80s became very desirable as freighters and there are still a few of them being used today.

Since the 1980s most passenger airliners tend to see out their lives as passenger airliners. The airliner manufacturers are more prepared to build new freighter versions rather than convert older passenger aircraft. Finally, a surprisng number of ordinary passenger flights will cary non-passenger related freight in their holds. I remember back in 1981 flying in a B Cal DC-10 to Houston and we had a Mercedes limo in the cargo hold.

Tango13

8,474 posts

177 months

Sunday 19th February 2012
quotequote all
I can remember a Panorama type program many years ago doing an investigation into parts being taken from time expired airframes, given false identities and sold on as new.

Mojocvh

16,837 posts

263 months

Sunday 19th February 2012
quotequote all
Tango13 said:
I can remember a Panorama type program many years ago doing an investigation into parts being taken from time expired airframes, given false identities and sold on as new.
Not to mention the ever expanding Chinese economy........

ZeeTacoe

5,444 posts

223 months

Sunday 19th February 2012
quotequote all
Munter said:
Nickyboy said:
Some end up HERE to be used for parts and then recycled. I shall be visiting here in October.
Big oval thing to the east of that airport. Looks to be some kia test track.
OT it was or still is a Honda test track that was up for sale a few years ago

thehappyotter

800 posts

203 months

Monday 20th February 2012
quotequote all
There's some very interesting pics on this site: http://www.civilianaviation.co.uk/forum/viewtopic....

That thread is from Kemble and shows aircraft in various states of destruction.