The fiat 500 nobody wanted to save

Author
Discussion

christianyoung

Original Poster:

90 posts

61 months

Sunday 29th March 2020
quotequote all
It started with a phone-call from mum

"Your uncle has bought another fiat 500 to restore" (there was nothing new here, as an Italian man it would appear they all do this) "but, his plans have changed, are you interested"

now, using all logic, i should have said no. I have a TVR i was in the process of putting back together ( https://www.pistonheads.com/gassing/topic.asp?h=0&... ), i have a race car i still needed to get to the bottom of its running problems, i have a motorbike i was custom building, and most of all, i have a new build house with a single garage. On top of that i was rapidly running out of understanding friends to let me pillage their garage space

"Get him to send me some pictures over" were the words i heard myself saying,














By all rights, i should have said no, i meant to say no, i wanted to say no,





So, a few months later, while i was away in Germany on a stag do, this is how it turned up to my parents driveway




It took a month or two for me to get round to collecting it, to even visit it and see it, the only information i got was "it might be watertight, except for the window that might not be shut" "its bad" "get it off my drive" "just, why"

Just, why



When i got it home, i found it had been partially stripped already, and had a load of parts inside ready to help me, some brand new floors (ominous) and a lot of off cuts of other panels. I finished the strip down and wrote a list, it was bad, but i know a few good body-shops, bodywork is really not my forte so lets leave that part to the experts.






I spoke to a body-shop and dropped it off for them to quote on it, this classic car restoration business is easy isn't it. I agreed i would source all the parts, they would weld them on and then paint it up for me. We didn't have a quote yet, they wanted to get a proper look over the car and get back to me, but i know this body-shop, i trust this body-shop, they've worked on a lot of my cars, they will look after me....



The phonecall arrives

"Errr this 500, are you sure?"
"What do you mean"
"Well, we think, you could buy one, for less than this will cost"
"Well, how much will it cost"
"We've seen a nice one for sale for 12k"
"Thats not the question i asked"
"Theres one here for 10"
"How much will mine cost to repair"
"£20,000"
"You what?"
"Do you want us to sort out scrapping it?"

The car was collected, and sat in my garage while i sorted out a new plan. I had two options really, cut my losses and scrap it, or go further down this rabbit hole

Many, many quick phonecalls later and i had another plan, another garage i could use, with help. The car was moved to my friends garage and we started cutting off the rusty panels, and a shopping list was compiled. The panels for these are so cheap, it makes sense to replace whole panels rather than just patching up minor rust spots. We'll just do the welding, then we'll get a professional to do the finessing, the filler, the paint









I had a couple of body-shops out to quote, i was expecting good things,after all we'd done the hard work.

How wrong could i be. The few panels we hadn't replaced were significantly dented. The quotes i got back were still eye watering.

I hate bodywork









Edited by christianyoung on Sunday 29th March 12:01


Edited by christianyoung on Sunday 29th March 12:15


Edited by christianyoung on Wednesday 1st April 12:54


Edited by christianyoung on Wednesday 1st April 12:55

christianyoung

Original Poster:

90 posts

61 months

Tuesday 31st March 2020
quotequote all
Not really got much to add atm, I’ve got the roof smooth, the left rear 1/4 where it joins in (b and c pillar) have been smoothed off, I’ve just thrown some paint on the whole panel to stop it rusting. I’ve now spun the car round so I can get on the right hand side rear now. Still hoping to get a professional to paint it!



As a side bar is this the right forum for this or should it be in the main readers rides?

christianyoung

Original Poster:

90 posts

61 months

Friday 3rd April 2020
quotequote all
So quick update, car has now been spun in the garage so I can get to the other corner. This side is proving more difficult, the c pillar is dented at the bottom so trying to rebuild that shape, while keeping the same overhang as the other side, is not easy!








I also made a mishap. Where the canvas roof bolts on all the holes were grollied and mis-shaped so I used a step drill to take them up to the next size, with the view of using riv-nuts instead of nut and bolt



Only it turns out, it shouldn’t be nut and bolt, mines just previously been bodged, there should be a metal bar with weld studs then you just put nuts on the other side. Oh well, out with the hole saw to make some sheet metal circles with a center hole. (All the pin holes have also been welded up now too)


christianyoung

Original Poster:

90 posts

61 months

Tuesday 7th April 2020
quotequote all
Having my second attempt at this rh c pillar, I wasn’t happy with how much filler was going in



So out it came



A bit of contortion later and I was able to get behind it and bash it to shape, this time a lot less filler is going in

christianyoung

Original Poster:

90 posts

61 months

Tuesday 7th April 2020
quotequote all
If painting it myself is what it takes so be it. A few body shops have seen what I’ve been doing so far and seem happy with the work I have been doing but we’ll find out when I ask for quotes again

Edited by christianyoung on Tuesday 7th April 20:59

christianyoung

Original Poster:

90 posts

61 months

Monday 20th April 2020
quotequote all
The right hand rear 1/4 is now complete

(Don’t seem to have any photos of it fully smooth but have some pictures of it in progress)










As is the b pillar



I still hate bodywork, and this side has been more tricky that the left, doesn’t help that I’m starting to run out of materials. I’m now using random paint cans in the garage, no primer, I’ve got no blue roll left and I’m running out of thinners to wipe the panel down. Also my welder is playing up

Oh well, time to spin it around and get on to the front



Edited by christianyoung on Monday 20th April 13:27

christianyoung

Original Poster:

90 posts

61 months

Wednesday 22nd April 2020
quotequote all
The new bonnet I purchased doesn’t seem to fit correctly. I’m not sure if it’s too short or if the front curvature is wrong but if aligned correctly at the back edge the secondary bonnet catch hits the top surface before the bonnet is closed. Short of cutting down the latch I’m attempting to fit the original bonnet back on. I trial fitted this and it seems to fit correctly

At some point in its life it has had a lot of filler put on it, but while sanding it back it isn’t so far apparent why










christianyoung

Original Poster:

90 posts

61 months

Wednesday 22nd April 2020
quotequote all
_Leg_ said:
Good man. I share your pain/joy.

I bought this 1967 RHD original Abarth (Papers back to Radbourne Racing) as 'restored' right at the top of the classic market because I wanted it. Around a year later the paint started peeling for some bizarre reason. Decided to respray it and after having it heat stripped realised a few panels weren't ideal so replaced them. Then realised a few bits needed fabricating so had that done too.

Whilst the body was being sorted we stripped the engine to check all was well and some parts were worn so bought all new internals. I was in an 'in for a penny....' mode.

The upshot? Buying the car and sorting it has amounted to £46,000.

Friends think I'm mad but I just liken it to buying a puppy. You might pay £500 for the dog but once it's your dog, if a £5000 vet's bill comes, you've just got to pay it.

On the upside, the car is absolutely superb.

As bought





Restoration












Yours is gorgeous! Hopefully I can get mine into a state close to that! I’m still on the fence with colour choices, every time I think I’ve decided I change my mind again! Decision time is fast approaching!

I’ve had to order different sanding wheels to finish stripping the bonnet and boot, so I’ve moved into the doors

Right hand door is pretty good, it’s solid, with only really one crease in it


christianyoung

Original Poster:

90 posts

61 months

Friday 24th April 2020
quotequote all
Threw some paint at the door just to check everything’s smooth






christianyoung

Original Poster:

90 posts

61 months

Sunday 3rd May 2020
quotequote all
Small update time

The gutter at the front was rotten so I cut it out and fabricated a new section









Edited by christianyoung on Friday 8th May 15:24

christianyoung

Original Poster:

90 posts

61 months

Friday 8th May 2020
quotequote all
The doors hinges had worn out so I purchased a rebuild kit, normally the nylon bushes wear out which allows the door to drop when opened. Mine it turns out were worn out aswell as the hinge itself which meant the locating pin hole was now also an oval. I welded these up and redrilled







I have also decided while I’m doing all this work, makes sense to convert it to rhd (nothing like making more work for yourself laugh )

So I’ve welded in a flush plate where the old speedo hole was, and welded up the switch holes and moved the bracket. Quick skim of filler and you’d never know










christianyoung

Original Poster:

90 posts

61 months

Sunday 16th August 2020
quotequote all
Just a quick update

The 500 is now in the bodyshop, they are sorting out some bits I’ve missed and finessing door gaps etc



I have also tracked down the correct steering wheel for an F, rather than the L wheel I previously had fitted



Edited by christianyoung on Sunday 16th August 15:14

christianyoung

Original Poster:

90 posts

61 months

Saturday 17th October 2020
quotequote all

christianyoung

Original Poster:

90 posts

61 months

Monday 14th December 2020
quotequote all
Finally started laying colour, it’s taken me ages to find a colour I’m happy with but finally picked this original colour. It’s been stone guarded first and then colour applied on top










christianyoung

Original Poster:

90 posts

61 months

Wednesday 17th February 2021
quotequote all
The bodyshop has sent me a few photos, hopefully I’ll be able to see it in person soon

Body is now in paint, having had I believe 8 coats of paint, it’s all being machine polished now




christianyoung

Original Poster:

90 posts

61 months

Friday 28th May 2021
quotequote all
For various reasons it’s been a long time but finally collected the car from the bodyshop today, there’s a few imperfections I’m not happy with but we agreed as I build it up inevitably a few scratches etc will happen so once it’s completed they’ll rework it and sort any issues




christianyoung

Original Poster:

90 posts

61 months

Friday 24th December 2021
quotequote all
Finally started putting this back together, hopefully updates won’t be as few and far between as they have been so far

I decided to start with the suspension. Everything is either getting replaced with new, or refurbished and powdercoated. I have gone for fiat 500 R rear springs which gives it a 30mm drop over standard, and an Abarth front leaf spring which lowers it about 20mm

Hopefully more updates to follow over the Christmas break






christianyoung

Original Poster:

90 posts

61 months

Sunday 26th December 2021
quotequote all
Thanks for the kind words

The colour for everyone asking is a classic fiat colour called blu turchese 419

Not a big update but I managed to finish getting the front leaf spring on and connected up the steering box tonight