Electrics/ventilation specialist?

Electrics/ventilation specialist?

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4004

Original Poster:

151 posts

51 months

Wednesday 12th May 2021
quotequote all
A slightly unusual request, but I thought this forum would fit - mods, please move if not.
I've finally tracked down a retrofit ventilation kit, which was made by Webasto for BMW.
It's essentially an array of 6 PC-cooler type fans, a voltage converter, supercapacitors and a controller.

Can anyone recommend a place that would be able to upgrade some of these components, eg the fans?
I thought PC builder places might, but they all seem to be very specialised

some photos




Edited by 4004 on Wednesday 12th May 18:38

4004

Original Poster:

151 posts

51 months

Wednesday 12th May 2021
quotequote all
Thanks.
My aim is to replace the current fans (2004 vintage) with something more modern/efficient. Same for the capacitors.
I am no expert at this sort of electronics and their assembly, so am looking for someone who can source better parts and install them as well

4004

Original Poster:

151 posts

51 months

Wednesday 12th May 2021
quotequote all
It essentially just runs the fans, most of the electrics are for power management on the solar cells which feed the whole thing.

It was working last time I tested it. My (fairly limited) understanding led me to believe I can have both noise reduction and more airflow, as fan design has advanced since 2004. If that's too optimistic, I can do with less noise, as the amount of airflow is ok as is.
You're right there isn't much room to go larger, and I'd rather not modify the case as that will bring along other challenges.

I think this would be limited by max wattage/size, which is another reason I want to give it to someone who knows more about this.
Although I have done some PC tinkering, it was mostly PnP. This thing is quite rare, so I'm really not willing to have a go myself and mess it up

4004

Original Poster:

151 posts

51 months

Wednesday 19th May 2021
quotequote all
yep, I remember Noctua from my PC building days.
This was actually another thing I was unsure of: are consumer (ie PC type, eg Noctua, BeQuiet) fans better (more efficienct/quiter etc) than industrial (eg ebm Papst) fans?
Technology in tubeaxials seems to be very similar, so is all the difference down to who has more IP44+ models in the range?

4004

Original Poster:

151 posts

51 months

Wednesday 19th May 2021
quotequote all
Yes, that's the one (I forgot BMW uploaded the whole ETK to their web shop).
VAG had/has similar kits made by Webasto, but I believe theirs are not standalone and rather power the AC

4004

Original Poster:

151 posts

51 months

Wednesday 19th May 2021
quotequote all
The sun roof is cracked open, drawing out the hot exhaust. I don't have a soldering iron, and don't want to get one just to muck up a bit of kit I will likely never find again.

Noctua industrial fans start at 120mm from what I see, they won't fit in the enclosure

4004

Original Poster:

151 posts

51 months

Wednesday 19th May 2021
quotequote all
The fans are of a somewhat odd size, 70mm x 15mm thickness, I'm not sure how much choice there is for that size.
They plug into the board - white connectors in the photos.
There might be space to go 80mm, but that would then require case modification (hard plastic), so likely fewer places that would take it on

Edited by 4004 on Thursday 20th May 12:17

4004

Original Poster:

151 posts

51 months

Thursday 20th May 2021
quotequote all
The only part number I can see is "030811KA", which is likely Webasto's internal p/n. They don't want to talk about products they did as OEMs, and I very much doubt they will give me info on the part.
I've remeasured the fan properly, and it's 70x15 which is more widespread, but still not getting as much choice as with an 80mm (also means fancy features like temp sensors are out of the question)

Hm, there is actually a temp controlled fan, but it's obviously set for higher temperatures of a PC case and not programmable. This might need a separate controller and pwm fans

Edited by 4004 on Thursday 20th May 20:32

4004

Original Poster:

151 posts

51 months

Wednesday 2nd June 2021
quotequote all
Having done further research, the main stumbling point for fitting new fans is that no retail fans in that size offer IP44+.
I've been told by some OEMs they do IP rates fans for specific applications and not for retail, so finding them is tough.

If anyone knows of a suitable fan let me know