2003 Sorento Cruise Control Not Engaging-Please Help!

2003 Sorento Cruise Control Not Engaging-Please Help!

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zakmuh

Original Poster:

454 posts

110 months

Tuesday 13th June 2017
quotequote all
Hello

I've bought a 2003 Kia Sorento 2.5 CRDi XS Auto and I have a problem with my cruise control.

When I press on/off button (on the right side in the dashboard), the indicator 'CRUISE' comes on in the speedometer panel. When I press 'SET' on the steering wheel to cruise ( 'SET' light supposed to come on as well??), nothing happens - I let the accelerator pedal free, the speed went down like the cruise never been activated. But after hitting 50 and above, it got turned off itself and wouldn't turn on back again. I had to pullover on hard shoulder and turn off the ignition to turn cruise on back again. Each time I hit 50, it turns off!

I've tried the steering wheel connection with a multimeter and it all works fine. So I took my Sorento to the dealer and updated the ECU software. It took around 45mins to complete the process (~£56 incl VAT). Then I took it for a test drive, the cruise control still wouldn't set and turns off when the speed reaches 50mph. They also ran a DTC check, found no error codes. I'm just stuck here. I've done all the checks, electrical connection, brake light switch and speed/ABS sensors but to no avail!

Has anyone had a similar issue with your car and how did you get it sorted?

Theres no accelerator linkage, so all electronically controlled as I can see wires connected to the accelerator pedal base. The last place I can check is the accelerator sensor at throttle body (?), but I don't know where it is located (can anyone share a pic?) OR there is a pedal position sensor at the base of the accelerator pedal?

I would highly appreciate any help on this.


Thanks!

zakmuh

Original Poster:

454 posts

110 months

Wednesday 14th June 2017
quotequote all
Tyres are all almost new, but I don't think its anything to do with tyres.

I do have the manual but it doesn't say anything about CC troubleshooting.

DBW explains it but when the dealer did a DTC check, it didn't show anything. Agreed, it's not worth spending huge money on a 15 year old car, but I'll give a shout to the dealer and see what they gonna come up with with to do a ECU check for CC readings etc.

I initially started everything form the diagram below...


zakmuh

Original Poster:

454 posts

110 months

Wednesday 14th June 2017
quotequote all
This is actually from an American website and is referring to 3.5 petrol Sorentos. What I understand from the diagram is, that 'cancel switch' is referring to all the switches in the car that would cancel the CC when used, like when the CRUISE switch is turned off (cancel), it cancels the CC.

As you said its DBW system that controls the CC, there won't be any need to check the throttle body? I can see some wires in the diesel injector but nothing on the EGR



Edited by zakmuh on Wednesday 14th June 11:44

zakmuh

Original Poster:

454 posts

110 months

Wednesday 14th June 2017
quotequote all
Thanks for your reply.

I've checked all the CC related switches for continuity- found no issues. I don't think my car has a CC module as it has DBW (drive-by-wire ) throttle system, hence controlled by the ECU (or ECM). The above diagram I followed as a guidance only, for checking switches and connections.

I think I should get the speed sensor out (speedometer sleeve), give it a good cleaning with electrical contact cleaner and check for it's required pulse voltage again and see what happens then.

https://kia.7zap.com/en/eur/sorento/eurk3e002a/vin...


zakmuh

Original Poster:

454 posts

110 months

Thursday 15th June 2017
quotequote all
Steveiturbo, I thought so but CRUISE light turns off when it hits 50 - so this is something to do with speed input, isn't it?

reenV8S, I couldn't find any info with regards to a CC control module and I was told it's all controlled by ECU.

zakmuh

Original Poster:

454 posts

110 months

Thursday 15th June 2017
quotequote all
Yes each time, as soon as the speed mph hand reaches 50 in the speedometer, it happens.

ABS is working. Dealer checked the ABS sensor reading while the computer connected to the car - on stationary it read 0.9 and with wheels rotating, it kept increasing. So sensors are working okay.

Input and output sensors on the gearbox reading were okay as well.

Did you say theres no throttle body for diesel engine? Just wondering if any vacuum hoses disconnected/leaking?



Edited by zakmuh on Thursday 15th June 14:00


Edited by zakmuh on Thursday 15th June 20:58

zakmuh

Original Poster:

454 posts

110 months

Thursday 15th June 2017
quotequote all
Hello,

I carried out the speed sensor voltage check again today and got these results as shown in the pics below. 0.37v showign when all the wires are connected to the sensor without rotating it. 0.64v showing when the sensor is attached to the drill and rotating to its full speed.

In the diagram above it tells the pulse voltage should be between 0 - 5V. Should I expect the sensor to read 5V? Then 0.64V reading isn't enough - sensor is faulty?








Cheers

zakmuh

Original Poster:

454 posts

110 months

Friday 16th June 2017
quotequote all
Thanks for your replies.

E-bmw, this is not an ABS sensor, this is speed sensor for speedometer to detect car's speed, which is fitted at the back of transferbox, right before the prop shaft. ABS sensor (2 wired) uses a magnetic field to send signal where as in this one, theres a wheel which rotates to send signal.

Steeve, yes we can test it that way but by doing this way, you'd know the voltage reading.

I've discovered something here.....last late night, I drove the car disconnecting the speed sensor. Speedometer didn't work as you'd expect. However, I turned the CRUISE button on and went up to 65mph. Cruise didn't work but it didn't turn itself off- the cruise light was on throughout. So this confirms the speed sensor is the one making the ECU to turn it off.


Another interesting thing here. My steering is intermittently hard when parking and apparently it's related to the speed sensor, claimed by this website: http://www.underhoodservice.com/tech-tip-kia-inter... That's the exact sensor I've got in my car.


A Youtube video showing how to test a 3 wire speed sensor: https://www.youtube.com/watch?v=alR_toPdr4g





Edited by zakmuh on Friday 16th June 10:04