Meet Derek......

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Fleegle

Original Poster:

16,690 posts

177 months

Monday 4th July 2016
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I dropped a photo on picture a day about 6 weeks ago showing my recent purchase

Meet Derek, my 1982 Kawasaki AR80



I bought this for a bit of fun, a bit of nostalgia and a bit of a project. I doubt I will make a penny on it should I sell it, but it was bought as a keeper and a user....in summer of course.

I gave it a bit of a check over when I first got it home, but due to work and family commitments had been unable to make the first official step until this weekend. The bike was imported by a friend from France, so it came with a NOVA certificate and one of these....



With a bit of time on my hands, I stuck it in the van and took it to a local MoT station. The chaps at the station were all over it which I think helped getting the pass. The only sticking point was the 6v electrics and the need to rev to get the indicators flashing. I forgot how bad 6v electrics could be. The horn had everyone laughing, the sound being similar to a train horn from about 20 miles away.

I now have all the paperwork ready to send to get the bike registered here and get an age related plate.

The next step was to get everything ready for sending off to the sprayers. Over time the plastic panels have deepened in colour. Stripping the panels, tank, mudguard etc took all of an hour. So much easier than stripping modern bikes



The frame has got areas of flaking paint/rust spots but generally it's not in too bad a condition. I don't plan to give it a full nut and bolt restoration as I would prefer it with some signs of patina and befitting of its 34 years, but I will sharpen her up a little where it's not too time consuming. One thing that will get sorted for certain is the head blasted and repainted. This will coincide with new piston/rings.

I have a couple of questions for you guys.....I can't remove the screen from the cockpit fairing. On the modern bikes, you simply push the centre pin and it loosens the fixing. I'm baffled by this one....the centre pin isn't budging

Outside


Inside


Next question....How do you restore the plastic screen? Not many scratches on it but it is very cloudy??


Big brother...little brother. Only 190 horses difference!


Fleegle

Original Poster:

16,690 posts

177 months

Monday 4th July 2016
quotequote all
pozi said:
The first bike I ever used on the road was an AR50, at 16 I felt like a hero whizzing along at 35mph.

Fast forward 20 years and I had the opportunity to ride one again, what a disappointment and hence I now liken a 50cc to sex, what you thought was great at 16 is actually pretty rubbish once you have some experience under your belt.

Is an AR80 more like sex in your late teens? As in you still had a lot to learn but at least you knew about the "power band" smile
I've been a 2 stroke man most of my life

Fleegle

Original Poster:

16,690 posts

177 months

Monday 4th July 2016
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Biker's Nemesis said:
Fleegle said:
I've been a 2 stroke man most of my life
For the love of lettuce, have you got me on ignore you old knacker.
I haven't got that far yet

Fleegle

Original Poster:

16,690 posts

177 months

Monday 4th July 2016
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RemyMartin said:
Must be good for filtering, its so skinny!
It would be until, as BN pointed out earlier, I get my fat arse on it

Fleegle

Original Poster:

16,690 posts

177 months

Tuesday 5th July 2016
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podman said:
I love Derek...smashing project, good to see your well under way with the registration.

Never seen that type of fitting before, I know if you flip an AR80 into a concrete support pillar in a multi storey car park, the cockpit fairing as a whole pops off rather easily..

These boys are the AR geeks and having been in a few magazines with their ARs so im sure they will know.

http://www.holmetech.co.uk/
Thanks for the link Bryan. I got in touch with them, and as Graham22 had suggested, they are single use rivets

Fleegle

Original Poster:

16,690 posts

177 months

Friday 15th July 2016
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podman said:
Hows Derek at the mo?!
Haven't done anything to it since I stripped it. I need to make contact with the painter as my next move

I had thought about putting a big bore kit on it, but to be honest the 9 or 10 horsepower it has is more than enough for me

These things are really light, probably 80kg's or thereabouts. Not sure I'd want to be on it on a windy day

Fleegle

Original Poster:

16,690 posts

177 months

Monday 15th May 2017
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Won't be long now



Fleegle

Original Poster:

16,690 posts

177 months

Saturday 20th May 2017
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Getting a bit giddy now.







Edited by Fleegle on Saturday 20th May 16:57


Edited by Fleegle on Saturday 20th May 16:58

Fleegle

Original Poster:

16,690 posts

177 months

Monday 17th July 2017
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I found a bit of time on Sunday....








Edited by Fleegle on Monday 17th July 16:38

Fleegle

Original Poster:

16,690 posts

177 months

Monday 17th July 2017
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Why do my photos display on their side?

Fleegle

Original Poster:

16,690 posts

177 months

Monday 21st August 2017
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The bike is altogether however whilst preparing it for its MoT a couple of weeks ago, I discovered that the front brake wasn't operating the rear light. Further investigation found that a cable had snapped where it goes into the brake lever. Easy enough a job I thought....well it would have been if 1. I had the hands the size of a Japanese midget and 2. the new cable that was sent actually worked. After ordering another and taking the knuckles off my hands.......job done

All booked in for the MoT on Saturday so I went in the garage just to give it the once over. Everything was working but seemed very lazy, ie indicators flashing really really slowly. So I whipped the battery out to give it a bit of a boost for an hour. I stuck it back and guess what....? fk all worked

Derek, you are a little bd

Fleegle

Original Poster:

16,690 posts

177 months

Monday 21st August 2017
quotequote all
Biker's Nemesis said:
Check the fuses.
Yes, 6v. I have tried bypassing the battery and firing it up. Everything then works apart from the indicators. The bike only has one fuse which has been removed, looked at for damage, the holder cleaned although there was no sign of corrosion, and the holder prongs squeezed in a bit to make sure its sitting in correctly.

Still no joy

Fleegle

Original Poster:

16,690 posts

177 months

Monday 21st August 2017
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Fats25 said:
The thought of your old miserable Northern face being so sad and angry, has just made me laugh out loud. Not a "lol". A proper laugh out loud!

Fleegle

Original Poster:

16,690 posts

177 months

Monday 21st August 2017
quotequote all
Prof Prolapse said:
Wrong bulbs fitted?

That would slow it down....

Can replace the relay or something to compensate I believe, but never done it myself...
Everything had been working fine after the brake light was sorted. I'm pretty sure most of the bulbs are original

Fleegle

Original Poster:

16,690 posts

177 months

Monday 21st August 2017
quotequote all
Biker's Nemesis said:
my stupidity
I'll replace the fuse but curious as to why when I bypassed the battery everything would work apart from the indicators
. Am I wrong to assume that the fuse should be affecting all the electrics?

Fleegle

Original Poster:

16,690 posts

177 months

Monday 21st August 2017
quotequote all
Prof Prolapse said:
Bear with me as I could be talking st... Brake light wasn't working, therefore one bulb less, so incorrect wattage could be hidden.

Brake light connected, one bulb more added, wattage then exceeds unit, so slow flash?


But it was all working before the cable for the brake light snapped. So all lights have been working correctly together in the past

Fleegle

Original Poster:

16,690 posts

177 months

Monday 21st August 2017
quotequote all
Biker's Nemesis said:
The problem with the indicators could be something entirely different
Worth getting a new relay?

Fleegle

Original Poster:

16,690 posts

177 months

Monday 21st August 2017
quotequote all
Derek is fking with my head

I thought I would start at the beginning tonight, so I stuck the battery back in and connected it. Turned the ignition on ........ horn working. Brake lights....all good. Indicators......yes, no, yes,no.

I will systematically go round checking all connections, earth and change the fuse. The only thing that is not original on these is the earth. This has snapped at some point and had been rescrewed into the frame. All the connections I have touched so far are all tight and in their plastic sleeves.

The little sod

Fleegle

Original Poster:

16,690 posts

177 months

Wednesday 23rd August 2017
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Prof Prolapse said:
Have you tried turning it off and on again?
I get confused. Booting it or Rebooting it

Fleegle

Original Poster:

16,690 posts

177 months

Tuesday 29th August 2017
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That looks like a much newer model. What year is it?