new project chim resto

new project chim resto

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Engineer1949

Original Poster:

1,423 posts

144 months

Friday 12th May 2017
quotequote all
as if i havent got enough going on just picked up a chim 400hc that is a one owner car but been stored in not ideal conditions this was my first view of the car when i went to collect it

https://goo.gl/photos/1yftfKQwzqSawsnU7

Engineer1949

Original Poster:

1,423 posts

144 months

Saturday 13th May 2017
quotequote all
one or two upgrades emerald for one get it in bits first

john

Engineer1949

Original Poster:

1,423 posts

144 months

Sunday 14th May 2017
quotequote all
some more pics of the car before and after cleaning


john

IMG_20170512_145428 by Brundall Motorsport, on Flickr

IMG_20170512_145432 (1) by Brundall Motorsport, on Flickr

IMG_20170512_151719 by Brundall Motorsport, on Flickr

IMG_20170512_151727 by Brundall Motorsport, on Flickr

IMG_20170512_151424 by Brundall Motorsport, on Flickr

Engineer1949

Original Poster:

1,423 posts

144 months

Tuesday 16th May 2017
quotequote all
it was stored in agarage but very damp and spider heaven havent started engine will try possibly once the interior is out.


john

Engineer1949

Original Poster:

1,423 posts

144 months

Saturday 20th May 2017
quotequote all
latest update wheels are off revealing very corroded wishbones perished brake pipes and very rusty chassis, also removed the seats and all the rotten carpet had to use the wet vac as quite a lot of water remaining in the footwells, ecu is a ball of ally oxide not sure what the insides like but emerald will fix that side of things, seats will clean up but drivers seat being partially under water has corroded through the foam seat sqab wire mesh support so will need attention but progress is being made.


john

DSCN2577 by Brundall Motorsport, on Flickr

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Engineer1949

Original Poster:

1,423 posts

144 months

Friday 2nd June 2017
quotequote all
update for week so far, the body is now off and chassis in fabricating shop, top off engine to release the loom easily, roof off which was a nightmare all the fixings rusted badly so no chance of undoing, but all ready to strip the suspension out prior to shotblasting to really see what we have but although the outriggers are the worst i have seen rest looks ok, shocks are shot bounces for ages.


john


DSCN2607 by Brundall Motorsport, on Flickr





DSCN2606 by Brundall Motorsport, on Flickr

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DSCN2612 by Brundall Motorsport, on Flickr

Edited by Engineer1949 on Friday 2nd June 06:23


Edited by Engineer1949 on Friday 2nd June 06:25

Engineer1949

Original Poster:

1,423 posts

144 months

Saturday 3rd June 2017
quotequote all
more updates body is off and the engine gearbox and final drive are all out and the suspension is all stripped down so chassis will be off to the shotblasters prior to being put on my jig for the remedial work which is mainly replacing the outriggers rad is out the body to be sent off recore next job on the body is strip out the dash which needs a fair bit of attention to the gauges and the dash panels themselves but so far so good also stripped the box off the engine clutch looks good to go again but will take advise


john

DSCN2613 by Brundall Motorsport, on Flickr

DSCN2618 by Brundall Motorsport, on Flickr

DSCN2619 by Brundall Motorsport, on Flickr

DSCN2616 by Brundall Motorsport, on Flickr

DSCN2614 by Brundall Motorsport, on Flickr

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DSCN2621 by Brundall Motorsport, on Flickr

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DSCN2624 by Brundall Motorsport, on Flickr

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DSCN2629 by Brundall Motorsport, on Flickr

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DSCN2632 by Brundall Motorsport, on Flickr


Engineer1949

Original Poster:

1,423 posts

144 months

Monday 5th June 2017
quotequote all
no it runs rubber first to a joint by the bellhousing then in copper along the outside of the bottom tube then rubber up into the tank if you expand the picture you can see it quite well.


john

Engineer1949

Original Poster:

1,423 posts

144 months

Thursday 8th June 2017
quotequote all
looks bad with all the peeling powder coat but rely only the outriggers rest is sound unless shotblasting shows something different but i suspect not


john

Engineer1949

Original Poster:

1,423 posts

144 months

Thursday 8th June 2017
quotequote all
also stripped out the drive train and engine on a wedge seperate thread on wedge forum rebuilt a lombardini single cylinder diesel overhauled a jones crane dorset diesel injection system replaced a chim rad sorted non starting chim my old maroon one fitted an electronic ignition to an early midget and a couple of bits no doubt forgotten


john

Engineer1949

Original Poster:

1,423 posts

144 months

Friday 16th June 2017
quotequote all
bit more done to car stripped out the dash radio and surrounding switches, just a heap of rust but remarkably all still work other than the radio, steering wheel boss took hell and all to get off but no more to strip out now so all down hill from here, got the heads off and the cam out which needs replacing as two lobes gone and most of the followers showing signs of wear through the case hardening but rest of the lump looks good and clean other that the block badly corroded inside will need pressure testing before spending any money on the engine,a cautionary note to all see the silicone sealant in the oil pick up filter seeing this all to often great for me lots more rebuilds but do if you have to use it be very very sparing kiss of death otherwise.

john

DSCN2640 by Brundall Motorsport, on Flickr

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Edited by Engineer1949 on Friday 16th June 09:14

Engineer1949

Original Poster:

1,423 posts

144 months

Monday 26th June 2017
quotequote all
well nasty job sorted now finished stripping the crank and pistons from the block and removed all the heavily rusted core plugs and hot pressure washed the corrosion out of the water ways dosent look to bad, block away for pressure testing keeping fingers crossed on that one but my gut felling is should be ok tackle the heads next broken studs etc.


john

DSCN2671 by Brundall Motorsport, on Flickr

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Engineer1949

Original Poster:

1,423 posts

144 months

Saturday 1st July 2017
quotequote all
progress on the engine got it cleaned out pressure tested and fitted the new core plugs not spectacular but getting there all the bits have arrived so build up next week.


john

DSCN2678 by Brundall Motorsport, on Flickr

DSCN2679 by Brundall Motorsport, on Flickr


Engineer1949

Original Poster:

1,423 posts

144 months

Friday 7th July 2017
quotequote all
latest update the heat insulation in the engine bay is mostly stripped off the rear seems to be in good order, the wiring has been stripped out of its sheathing to allow me to keep the alternator and starter connections the rest will be replaced with the new emerald loom, i have removed the door cards which wasent to bad to do as it has large speakers making getting your arm in the door somewhat easier to undo the bolts securing the card also tested the window motors which work fine and have stripped just over half of the rotten carpet backing, as an aside has anyone any experience of these carpet sets which one can purchase if so are they any good, plus the engine is now virtually complete all the internals are in heads on so coming along nicely.

john

DSCN2685 by Brundall Motorsport, on Flickr

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Engineer1949

Original Poster:

1,423 posts

144 months

Sunday 16th July 2017
quotequote all
latest up date engine is all built up with the trigger wheel and sensor held in my nice newly designed bracket with its new 320cc injectors plus the rest of the rotten carpet has been scraped out and the dash area cleaned up ready for the new loom and new or refurbished instruments in new dash panels ,i have also beadblasted the engine mount brackets then linished them up and sprayed with high build primer.


john

DSCN2705 by Brundall Motorsport, on Flickr

DSCN2706 by Brundall Motorsport, on Flickr

DSCN2707 by Brundall Motorsport, on Flickr

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Engineer1949

Original Poster:

1,423 posts

144 months

Monday 17th July 2017
quotequote all
the car belongs to the guy who first ordered it so only one owner he has a really good set of pictures of the original build chassis body in undercoat etc. the pic in the background is a reconasonce mosquito flown and painted by leonard peirman my father did 2 tours on mozzys so close to my heart


john

Engineer1949

Original Poster:

1,423 posts

144 months

Monday 17th July 2017
quotequote all
i did indeed fit it through the rad opening i.e. rad out had to remove the windscreen washer bottle as well and obviously the carbon canister

john

Engineer1949

Original Poster:

1,423 posts

144 months

Monday 17th July 2017
quotequote all
good call

john

Engineer1949

Original Poster:

1,423 posts

144 months

Tuesday 25th July 2017
quotequote all
latest update basically chassis work new outrigers fabricated and fitted with new seat belt mounts etc. couple of other small repairs the chassis is now at the powder coaters with the rear suspension arms the new fronts from RT should be here soon but also pressure washed needle gunned and primed all the hubs and uprights and started on the calipers to give them a nice coat of black to match the chassis and pressure washed the gearbox and flywheel bottom cover ready to install.

john

DSCN2720 by Brundall Motorsport, on Flickr

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Engineer1949

Original Poster:

1,423 posts

144 months

Saturday 29th July 2017
quotequote all
not much to say this week rebuilt the engine with its new 329cc injectors and repaired the chassis new outriggers and some other small repairs got it all powder coated which looks great i have stripped the dash out and having a new one made which i am going to machine turn so pics tell a better story


john

DSCN2745 by Brundall Motorsport, on Flickr

DSCN2748 by Brundall Motorsport, on Flickr

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DSCN2750 by Brundall Motorsport, on Flickr