My O.Z Split Rim Rebuild

My O.Z Split Rim Rebuild

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Discussion

Russell Mc

Original Poster:

573 posts

151 months

Thursday 20th October 2011
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Decided it was time to give the old split rims a refresh as they were looking pretty tired. Just thought I would post a few pictures and pointers so it might help anyone else who is thinking of having a go at their own set.

The wheels themselves although straight were showing signs of be 20 years old. The lacquer had started to lift and was letting in water which causes more corrosion. The paint on the centres was pretty tired too and the bolts had all gone dull.




I started to remove all the bolts with the special tools I managed to borrow from someone off of TVRCC. O.Z wheels use an unusual and hard to find 10 point socket so unless you can get hold of these tools you've got no hope of getting them apart.



After removing all the nuts and bolts you'll see the rim is sealed onto the wheel to keep it air tight with mastic. This can be cut away with a sharp knife. The outer lip can now be removed from the wheel. A few hits with a rubber mallet will soon have it away.





I repeated this process three other times and ended up with a pile of bits like this


Next steps are to send the lips off to be polished. The centres will be blasted and powder coated in the original silver with the centre caps to match except the centre nut will be polished to match the lips. I'll also be replacing the nuts and bolts with new ones but will go for the more conventional 12 point sockets so if i need to take them apart again I can do so without the special tools.

Russell Mc

Original Poster:

573 posts

151 months

Friday 11th November 2011
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You will need both. The bolts are smaller than the nuts.

Russell Mc

Original Poster:

573 posts

151 months

Monday 16th January 2012
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Progress has been a little slow on these what with xmas and the new year plus I helped my parents and sister move recently.
I was messing about trying to get the lacquer off the rims so I could send them off to be polished. I didn't want to use sand papers as this would make more work for the polishers so the only option was paint stripper. Due to a change in the law back in 2010 the stuff that makes paint stripper work so well has been banned confused so basically it doesn't work anymore on lacquer.
Anyway an old school friend has recently set up his own wheel refurbishment place so this afternoon I took the wheels, rims and the centre caps down there to his place http://www.premierwheelrepairs.com/
He is going to acid dip all the parts to remove the old lacquer and paint. Powder coat the wheels and centre caps in silver and give the rims back so I can send them off to be polished.
Should have some pictures of the fresh looking centres by the weekend.

Russell Mc

Original Poster:

573 posts

151 months

Tuesday 17th January 2012
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At the moment it's all going to be powder coated. I may though take polish the whole 'nut' depending on how it looks

Russell Mc

Original Poster:

573 posts

151 months

Sunday 22nd January 2012
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Got the centres back from the powder coaters Saturday. Pleased with how they came out. Rims have been dipped too so just have to get them off to the polishers this week if I have some spare time.






Russell Mc

Original Poster:

573 posts

151 months

Sunday 22nd January 2012
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Fake splits hurl

Russell Mc

Original Poster:

573 posts

151 months

Tuesday 7th February 2012
quotequote all
Well after waiting two weeks for the polishers to do the rims I got up early to pick them up before work. Can't say I'm exactly happy with their work. There was still loads of pitting on the surface of them. Seems all they did was polish the original poor surface rather than getting down to a good surface to start with.
I've polished rims in the past myself so expected high standards. Lack of time was the reason I haven't done these myself but it seems I will most likely end up doing them myself!
I have given them another chance to get them spot on for me.

Here is some I've done myself in the past and the finish I expect.

Russell Mc

Original Poster:

573 posts

151 months

Tuesday 7th February 2012
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What company are you using?

Russell Mc

Original Poster:

573 posts

151 months

Tuesday 7th February 2012
quotequote all
I've just got off the phone to the polishers. Told them I don't want them to do any more work on the rims. Thinking about them through the day I'm not happy with the work they have done so far. Even the parts that aren't pitted just don't have the mirror shine I was after. I'm going to collect them tomorrow morning and send them somewhere else, where I should have sent them to start with!
Where do I stand with paying for the sub standard work done so far? I'm not out to rip anyone off but I'm just not happy with what they've done so far and don't feel I should pay fully for something that hasn't been done to the standard I wanted and what they said they could deliver.

Russell Mc

Original Poster:

573 posts

151 months

Tuesday 7th February 2012
quotequote all
No problems with the stripping and powder coating. I took it upon myself to get the polishing done at a local place. Not sure if Stuart at Premier could recommend anyone for polishing but I'll be posting up details soon of the other company I've got in mind for my rims.

Russell Mc

Original Poster:

573 posts

151 months

Wednesday 8th February 2012
quotequote all
Went and collected the rims this morning. Only gave them half the original quoted price because as mentioned I wasn't happy with the quality of the work. I will be sending them off to the other guy to be redone next week.
Couldn't resist a little look on how they look though


Russell Mc

Original Poster:

573 posts

151 months

Wednesday 8th February 2012
quotequote all
Close up the finish isn't great. The polisher knew what I wanted yet was unable to do it to the standard I wanted oh unless I pay some more for it argue




Russell Mc

Original Poster:

573 posts

151 months

Wednesday 8th February 2012
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I have every faith in the new place I'm sending them to. They have an excllent name in the VW scene

Russell Mc

Original Poster:

573 posts

151 months

Wednesday 15th February 2012
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I haven't sent them to him yet. He said he has so much work that not to send them till the end of this week. Surely a good sign though

Russell Mc

Original Poster:

573 posts

151 months

Friday 2nd March 2012
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Finally got the rims back after having them re-done by another company.
Much happier with the results now. Can finally get on with getting them together, my job for the weekend!




Before

After


The work was done by http://www.the-polisher.com/ up in Scotland. Would recommend them to anyone on here thinking of having anything like this done.

Russell Mc

Original Poster:

573 posts

151 months

Sunday 4th March 2012
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Its probably best you ask for a specific quote for your work as every job is different. It is however cheaper than I thought it would be

Russell Mc

Original Poster:

573 posts

151 months

Monday 5th March 2012
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Just finishing up putting these together. Replaced the 10 point nuts and bolts with some brand new 12 point bolts and six point nuts that I got from a trader in Germany.







Just need to seal them up to make them air tight which I'll take pictures of how to do if anyones interested. Waiting on some new valves to turn up form Germany again. Already have tyres waiting to go so not long to go now biggrin

Russell Mc

Original Poster:

573 posts

151 months

Tuesday 6th March 2012
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Cheers guys they've taken me long enough

Russell Mc

Original Poster:

573 posts

151 months

Wednesday 7th March 2012
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Spare set? Thats just greedy lick

Russell Mc

Original Poster:

573 posts

151 months

Friday 16th March 2012
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All finished now and fitted with brand new Toyo tyres.

Pictures aren't the best as it was getting dark by the time I got them home. Will get some better pics up when they are on the car and in the sunshine cool