RE: PH Origins: Active four-wheel steering

RE: PH Origins: Active four-wheel steering

Monday 27th August 2018

PH Origins: Active four-wheel steering

How early electric and four-wheel-drive vehicle development prompted the adoption of active four-wheel steering



In the early 1900s, the situation in German South West Africa was degrading at a catastrophic rate of knots. The Germans had been plundering the colony for resources, confiscating land and treating the locals in an increasingly oppressive fashion - and, unsurprisingly, numerous violent uprisings were soon threatening the stability of the region.

The response from the colonial leaders was not subtle, culminating in German forces conducting what is considered to be the first genocide of the 20th century. When news of this reached the German media, along with details of the increasingly corrupt and brutal management of the colony, a major shakeup ensued.

Emperor Wilhelm II promptly tore apart the existing colonial departments and established a new overarching authority that would be managed by a secretary of state. Numerous personnel were also recalled and more suitable candidates sent out to take their place.

Politician Bernhard Dernburg, who was appointed secretary of state for the new Imperial Colonial Office, was among those dispatched to Africa in 1907. His mission was to patch up the relationship between the colony and the Empire, as well as improving coordination between the two.


Dernburg, who aimed to reform German colonial policy, faced many substantial challenges - among which were taxing logistical issues. Many of the settlements were some considerable distance apart and the infrastructure was limited at best. Roads, if present, were often rough and the routes could be challenging.

One report, to put things into perspective, stated that a common 370-mile circuit between several sites would take 12 days on horseback. This posed communication and control problems - and the process of simply travelling between locations would consume a tremendous amount of Dernburg's time.

In order to mitigate these issues, the government commissioned engineering company Daimler Motoren Gesellschaft to build a passenger vehicle capable of tackling long trips on unmade roads.

DMG, one of the formative elements of the later Daimler-Benz business, had already demonstrated its prowess in the new field of automotive production and set about producing a passenger vehicle that could endure operations in Africa. Beneficially, the company had prior experience with four-wheel-drive commercial trucks that could prove a good basis for a new heavy-duty vehicle.


Leading the way was engineer Paul Daimler, who among other achievements would design the company's first purpose-built supercharged engine. He took one of the existing commercial four-wheel-drive DMG chassis, had a touring car body fitted on top and equipped the 6.8-litre, four-cylinder engine with a staggering 140-litre cooling system - which would keep the engine cool when operating in the hot climate under extreme load.

None of this would prove any good, though, if Daimler could not keep sand out of key components. When sand worked its way into couplings and gears, it would function as a fine abrasive and cause excessive wear. This would, over time, cause the component in question to fail.

Normally, DMG would use telescopic shrouds on the steering axle to protect the vulnerable components. The shroud would shield the components between the output of the differential and the wheel, while its telescoping action would prevent it from binding when the wheels turned left or right.

This shroud could not endure the punishment of rough roads, alas, so Daimler was forced to use a strong cylindrical sleeve. The catch was that this limited the steering action of the front axle to just 23 degrees. The vehicle was hard to manoeuvre as a result, particularly in tight areas.


In order to circumvent this issue, Daimler replaced the chassis' standard rear axle with a duplicate of the front axle - including steering gear, differentials, wheels and brakes. This steerable rear axle, which turned in the opposite direction to the front axle, granted a reasonable turning circle and also greatly simplified the supply of spare parts.

The vehicle, when construction was completed in early 1908, was among the first petrol-powered vehicles to offer four-wheel drive; only the likes of the Spyker 60HP preceded it. More prominently, it was also one of the earliest documented passenger vehicles with four-wheel steering - and certainly one of the earliest, if not the first, to be used for more than display or prototyping purposes. This innovation did not come cheap; the DMG cost 34,750 Marks which, today, is the equivalent of a whopping £175,000.

A series of arduous trials were carried out before it was dispatched to Africa in May 1908 for Dernburg to use for travelling between settlements. The DMG, which would later be dubbed the 'Dernberg-Wagen' as a result of its usage, immediately set about impressing its operators. Despite clocking in at 3.6 tonnes, and its engine putting out just 35hp at 800rpm, on flat terrain it could achieve a heady 25mph.

Power was sent through a centrally sited four-speed manual transmission, the output from which was permanently split between front and rear axles. This, coupled with its four-wheel-steering system, allowed it to tackle rough routes with ease. When pressed into action, thanks to its capabilities, the car completed the aforementioned 12-day trip in just four days.


By 1910, the DMG had covered a total of 6,200 miles. The car continued to be used after Dernburg left Africa, too, and reputedly outperformed all the heavy-duty trucks available. Maintaining its four-wheel-drive system proved complicated, though, and it was soon converted to rear-wheel drive.

What happened to it during World War I is unknown and, following the collapse of German colonialism, the Dernburg-Wagen disappeared. The capabilities of the four-wheel steering system had not gone unnoticed, though, and many manufacturers would produce vehicles so equipped from that point on.

That said , there are earlier examples of other vehicles equipped with four-wheel steering - despite the Dernburg-Wagen appearing so advanced in such an early phase of the era of the motor car. In 1876, for example, a French engineer reputedly built a steam-powered prototype vehicle that featured four-wheel steering.

Then, in 1882, engineer Thomas Parker - who would later help electrify the London Underground - set up a new battery company with businessman Paul Elwell. The Elwell-Parker company then began prototyping electric vehicles, including small electric cars, as they were becoming increasingly popular and profitable.


Parker, trying to combat some of the issues encountered in other electric cars, wanted a steering system that would allow for a small turning circle to make the car far easier to manoeuvre in urban areas. Eventually, after what he described as a 'great deal of scheming', he designed a steering system that steered both axles in opposite directions at the same time. The system, according to Parker, 'worked splendidly' and allowed the car to be 'turned in its own length without turning the wheels under the body.'

Prototypes were demonstrated and Parker himself documented the concept in a report published in the March 1899 issue of 'The Automoter and Horseless Vehicle Journal'. Parker was a great fan of electric power, as he rightly thought fossil fuels were harmful to the environment; his focus would soon shift to the electrification of the railways, in an effort to drive down inner-city pollution.

Similar four-wheel-steered commercial vehicles soon began materialising, as the reduction in turning circle made them far easier to handle in tight areas. Patents for such vehicles were granted as early as 1904 and, by 1905, the likes of the Quadray Electric Truck were on sale. This truck, built by the Michigan-based Commercial Motor Vehicle Company, featured electrically assisted four-wheel steering and motors at each wheel - granting it all-wheel drive.

According to a trade journal at the time, the Quadray's steering system permitted 'the truck to be turned around almost within its own length, and gives very quick action; the full swing from left to right taking seven seconds.'


Industrial and commercial vehicles would continue to make use of four-wheel steering systems in the following decades but, in the mass-produced automotive domain, it would remain the subject of concept cars and prototypes. Mercedes-Benz was among those trialling the concept and introduced a prototype 'NAFA' short-distance vehicle in 1981 that featured four-wheel steering and sliding doors.

The lack of uptake of four-wheel steering was in part no doubt due to the additional cost and complexity. That said, what were probably perceived as comparatively limited real-world benefits no doubt also played into the matter.

In late 1985, though, a form of active four-wheel steering did finally arrive in the automotive market. Nissan unveiled HICAS - High Capacity Actively controlled Suspension - which was offered in the GTS version of the R31 generation of Nissan Skyline. It was designed to improve stability at higher speeds and did so by using hydraulic rams that would deflect the rear subframe on its bushes, altering the geometry and causing a steering motion.

This system was a development of the passive rear-wheel steering used by Porsche in the 1977 928; the company's 'Weissach Axle' featured special bushes that would deflect the rear wheels in certain conditions to reduce the car's tendency to suffer lift-off oversteer.


Not long after HICAS made its debut, Honda went one step further with its 4WS-equipped Prelude in 1987. This was the first mass-produced passenger car with a fully fledged active four-wheel steering system. The initial set-up was mechanical, with a shaft running from front to rear to a standalone rear steering box which acted on the track rods to steer the rear wheels.

Eventually, the Prelude itself would also adopt an electrically driven rear-steer set-up, like that found on many a modern vehicle. Similarly, Nissan would later use hydraulic actuation to actually steer the rear wheels, in a set-up called HICAS-II, which itself would be replaced by an electric set-up in Super HICAS. These companies were not alone in their efforts; mind; Mazda and Mitsubishi also offered four-wheel steering systems around the same time.

Again, however, in many cases customers struggled to perceive any real benefit - and, in some instances, they disliked the overly responsive nature of the set-ups. This, coupled with the extra cost, weight and complexity of the systems, led them to remain a niche feature.

Eventually, active four-wheel steering was only utilised by those looking to use technology to eke every ounce of performance out of a vehicle - as was the case with the fabled GT-Rs. Even today, four-wheel-steering systems consequently remain comparatively few and far between.

Author
Discussion

helix402

Original Poster:

7,859 posts

182 months

Monday 27th August 2018
quotequote all
BMW also used rear wheel steering on the E31 8 series (not all models). It was called ARAK, Active Rear Axle Kinematics and can be activated when stationary by dealer diagnostic equipment (my laptop these days) for testing.

andburg

7,289 posts

169 months

Monday 27th August 2018
quotequote all
Had a Renault Laguna coupe a while back with 4ws and it was incredibly nimble for its size.

Low speed the rear wheels turned opposite to the front to help manoeuvre and at high speed turned the same way to give stability

Starfighter

4,927 posts

178 months

Monday 27th August 2018
quotequote all
I had 4WS on my 91 Prelude.

The system was designed to move the real wheels in line with the fronts at low stearig angles and then the rears go back to straight and then opposite to the fronts as more lock is put on. You can see that in the video.

It makes for an interesting first drive as the car crabs and then feels as if the back end is slipping.

CDP

7,459 posts

254 months

Monday 27th August 2018
quotequote all
Is this also the first SUV?

Axeboy

356 posts

120 months

Monday 27th August 2018
quotequote all
I never forget the faces of the guys changing the tyres on my old Galant vr4, genuinely confused as to why it had a rear steering rack

AdamAJP

190 posts

177 months

Monday 27th August 2018
quotequote all
Good article that brings back happy memories...

I owned a 5th gen (1998) Honda Prelude Vti with 4WS and loved it! The way the car handled (and parked) astonished me and made most other cars I drove seem quite basic and somewhat pedestrian at the time. This was at least partly due to the removal of lean on cornering and effectively reducing the wheelbase.

I miss that car - immortalised by being a shed of the week! It was sold to a chap who took it to the Nurburgring and completed numerous laps with no issues by which time the Porche and BMW that accompanied it had retired (for reasons I do not know admittedly).

If I had a more space I would buy another mint example despite driving more modern, faster and more focussed machinery - I just loved the way that car drove and the 4ws was a large part of why I loved it.

Black S2K

1,471 posts

249 months

Monday 27th August 2018
quotequote all
AdamAJP said:
Good article that brings back happy memories...

I owned a 5th gen (1998) Honda Prelude Vti with 4WS and loved it! The way the car handled (and parked) astonished me and made most other cars I drove seem quite basic and somewhat pedestrian at the time. This was at least partly due to the removal of lean on cornering and effectively reducing the wheelbase.

I miss that car - immortalised by being a shed of the week! It was sold to a chap who took it to the Nurburgring and completed numerous laps with no issues by which time the Porche and BMW that accompanied it had retired (for reasons I do not know admittedly).

If I had a more space I would buy another mint example despite driving more modern, faster and more focussed machinery - I just loved the way that car drove and the 4ws was a large part of why I loved it.
Indeed - it was the introduction of the electronic control system on the 5G that permitted the system to be proactive, computing steering turning rate and vehicle speed to 'anticipate' one's intentions. It also allowed Honda to reduce the caster angle compared to the 2WS, giving a very natural steering feel whilst maintaining impeccable stability.

I still miss mine. Setright WAS right!

Incidentally, the kinematics of IRS were not properly understood until the late 1960s. The first intentionally 'passive' RWS cars were the FIAT 130 and x-1/9, which utilised a strut/track rod set-up akin to the Boxster. Of course, the German Publicity Machine always mis-attributes passive RWS to the correction link in the Weissach axle's semi-trailing arms!


anonymous-user

54 months

Monday 27th August 2018
quotequote all
Passive rear steer, a-la compliance bushings was of course perfected by the French and used throughout the 1980's and 1990's to give there predominantly fwd cars the ability to "turn in" to any corner at any speed. (whether the car actually made it round that corner, pointing the right way, well, that was down to the drivers skill and ability to "don't lift" under ANY circumstances.... ;-)




active and truly dynamic RWS had to wait until real time,high speed processing of a high fidelity "dynamics model" and high precision low voltage DC servo motors became low enough cost, and really, we have only seen truely "invisible" RWS systems in the last couple of years.

Lazermilk

3,523 posts

81 months

Monday 27th August 2018
quotequote all
AdamAJP said:
Good article that brings back happy memories...

I owned a 5th gen (1998) Honda Prelude Vti with 4WS and loved it! The way the car handled (and parked) astonished me and made most other cars I drove seem quite basic and somewhat pedestrian at the time. This was at least partly due to the removal of lean on cornering and effectively reducing the wheelbase.

I miss that car - immortalised by being a shed of the week! It was sold to a chap who took it to the Nurburgring and completed numerous laps with no issues by which time the Porche and BMW that accompanied it had retired (for reasons I do not know admittedly).

If I had a more space I would buy another mint example despite driving more modern, faster and more focussed machinery - I just loved the way that car drove and the 4ws was a large part of why I loved it.
I had a dark blue 1998 Vti Motegi with rare black leather interior, also loved that car and wish I never sold it so cheap! I had been working overseas and unfortunately it wasn't used much for a few years so ended up selling it off before moving overseas more permanently.

I was actually checking prices of them on a local used car site here but there are very few and any decent ones are pretty pricey now, although here all cars are much more expensive!

I would have another for sure, loved the looks and the way it drove too, like you say the parking was amazing, squeezing it into smaller spaces than should have been possible was great!

Davey Blueeyes

143 posts

102 months

Monday 27th August 2018
quotequote all
I had two Toyota Soarers (a '92 & a '93) that both had this. Better turning circle than a London cab. The active suspension was also something to behold, the way it would go around roundabouts while keeping almost flat was amazing

rtz62

3,369 posts

155 months

Monday 27th August 2018
quotequote all
4 letters are enough of an endorsement for me;
LJKS....

sisu

2,580 posts

173 months

Tuesday 28th August 2018
quotequote all
Pistonheads using Mr Regulars youtube to be "inspired" to write an article and then the rosebud on the withdrawl is using his photos to illustrate it. Nice one guys

https://youtu.be/h2SEup-SQEg

Lewis Kingston

240 posts

77 months

Tuesday 28th August 2018
quotequote all
sisu said:
Pistonheads using Mr Regulars youtube to be "inspired" to write an article and then the rosebud on the withdrawl is using his photos to illustrate it. Nice one guys

https://youtu.be/h2SEup-SQEg
I'm afraid that this article has been in the works and the schedule longer than that video has been live; in fact, research for it started in June – as it is is a follow-up to this piece (which, unsurprisingly, also mentions the Prelude): https://www.pistonheads.com/news/general-pistonhea...

It can be a frustrating occurrence (particularly for those involved, given the time often sunk into these things) but, considering the sheer volume of media out there these days, there are inevitably going to be articles that mention something else that has similarly been mentioned elsewhere. Particularly, as is the case here, when you're doing one of these a week.

I'm not quite sure what you mean about the images, I'm afraid. All pictures used, as is the case in all Origins and Explains articles, are sourced directly from the manufacturers and relevant media archives. After all, I have to ensure the copyright status of each picture so I cannot (and never would, anyway) lift images from elsewhere.

Thank you for taking the time to comment, in any case (and thanks, as ever, to everyone else for the feedback).

Edited by Lewis Kingston on Tuesday 28th August 08:24

Lewis Kingston

240 posts

77 months

Tuesday 28th August 2018
quotequote all
rtz62 said:
4 letters are enough of an endorsement for me;
LJKS....
I'm only missing one of those letters from my initials. Damn! So close. laugh

andburg

7,289 posts

169 months

Tuesday 28th August 2018
quotequote all
whats missing is the motorsport applications, those Andros trophy cars are phenomenal and massively 4ws!

Turbo-Dan

69 posts

94 months

Tuesday 28th August 2018
quotequote all
What sort of setup does the new Megane rs have? I had a go in one at speedmachine on track at Silverstone, I enjoyed the low speed agility it felt very manouveable, but leaning on it into corners It felt a bit strange to me, not awful just a bit unusual the rear moving like it did but still having lots of grip.

sparta6

3,698 posts

100 months

Tuesday 28th August 2018
quotequote all
Good article.

The 928 corners impeccably when pressing on. I wouldn't fancy my chances in a similar vintage 911.


Black S2K

1,471 posts

249 months

Wednesday 29th August 2018
quotequote all
Turbo-Dan said:
What sort of setup does the new Megane rs have? I had a go in one at speedmachine on track at Silverstone, I enjoyed the low speed agility it felt very manouveable, but leaning on it into corners It felt a bit strange to me, not awful just a bit unusual the rear moving like it did but still having lots of grip.
Bit unclear from badly-written articles.

But it would appear that it uses the torsion-beam plus RWS set-up familiar from the Laguna coupe.

Bennet

2,122 posts

131 months

Thursday 30th August 2018
quotequote all
Lewis Kingston said:
sisu said:
Pistonheads using Mr Regulars youtube to be "inspired" to write an article and then the rosebud on the withdrawl is using his photos to illustrate it. Nice one guys

https://youtu.be/h2SEup-SQEg
I'm afraid that this article has been in the works and the schedule longer than that video has been live; in fact, research for it started in June – as it is is a follow-up to this piece (which, unsurprisingly, also mentions the Prelude): https://www.pistonheads.com/news/general-pistonhea...

It can be a frustrating occurrence (particularly for those involved, given the time often sunk into these things) but, considering the sheer volume of media out there these days, there are inevitably going to be articles that mention something else that has similarly been mentioned elsewhere. Particularly, as is the case here, when you're doing one of these a week.

I'm not quite sure what you mean about the images, I'm afraid. All pictures used, as is the case in all Origins and Explains articles, are sourced directly from the manufacturers and relevant media archives. After all, I have to ensure the copyright status of each picture so I cannot (and never would, anyway) lift images from elsewhere.

Thank you for taking the time to comment, in any case (and thanks, as ever, to everyone else for the feedback).

Edited by Lewis Kingston on Tuesday 28th August 08:24
The amount of crap you guys get is ridiculous.
"Sisu" owes you an apology.

andburg

7,289 posts

169 months

Thursday 30th August 2018
quotequote all
Bennet said:
Lewis Kingston said:
sisu said:
Pistonheads using Mr Regulars youtube to be "inspired" to write an article and then the rosebud on the withdrawl is using his photos to illustrate it. Nice one guys

https://youtu.be/h2SEup-SQEg
I'm afraid that this article has been in the works and the schedule longer than that video has been live; in fact, research for it started in June – as it is is a follow-up to this piece (which, unsurprisingly, also mentions the Prelude): https://www.pistonheads.com/news/general-pistonhea...

It can be a frustrating occurrence (particularly for those involved, given the time often sunk into these things) but, considering the sheer volume of media out there these days, there are inevitably going to be articles that mention something else that has similarly been mentioned elsewhere. Particularly, as is the case here, when you're doing one of these a week.

I'm not quite sure what you mean about the images, I'm afraid. All pictures used, as is the case in all Origins and Explains articles, are sourced directly from the manufacturers and relevant media archives. After all, I have to ensure the copyright status of each picture so I cannot (and never would, anyway) lift images from elsewhere.

Thank you for taking the time to comment, in any case (and thanks, as ever, to everyone else for the feedback).

Edited by Lewis Kingston on Tuesday 28th August 08:24
The amount of crap you guys get is ridiculous.
"Sisu" owes you an apology.
There are both positives and negative of having a community with editorial pieces.

Magazines don't get feedback like pistonheads does and that goes both ways.

I enjoyed the read, whilst im here for the community i tend to read and enjoy almost every article.

Back on topic, why dont small city cars have an element of 4ws?