Woodwork 101

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Discussion

crmcatee

5,712 posts

229 months

Thursday 2nd April 2020
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XCP said:
Just to be clear you say 'my squirrels'. Are you actually putting food out for Grey Squirrels?

( he writes as he watches a squirrel helping itself to his ducks food)
You're quite correct - no; they come in and steal the food I put out for the birds so I thought I'd socially distance them from the birds laugh

wolfracesonic

7,156 posts

129 months

Friday 3rd April 2020
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Bored, off work, only a few scraps of timber to play with, so a place mat to match the triangular table I posted up a while back, that’s it reallybiggrin

Origin Unknown

2,315 posts

171 months

Saturday 4th April 2020
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crmcatee said:
Help yourself although the one with phenolic plyboard (the smooth one mounted on my birds table leg) was the prototype, and having been out with the quality control squirrels I found that a gust of wind would blow the seed away so it either needs a lip on the edge or use something like I did in the second with grooves from the decking which should stop the wind blowing them away.
That tickled me laugh

Origin Unknown

2,315 posts

171 months

Saturday 4th April 2020
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Much like many of us, I, in the literal sense, have nowhere to be and my weekends once full up carting kids to various activities, are fairly empty.

So why not spend that free time over-engineering. Cladding for the Dovecote.

Create bevel on the edge of the board so the joins are accentuated. Hand trimmer.





Dry assembled



Much free time? Sure, lets dowel the cladding





Map the master to the slave



Ready to marry



Everyone loves a dry mock up



Glued.....



And screwed..



Lessons learned. Do not try to force 4 dowelled boards at once. Do one at a time.

Eventually pulled together and strapped




Flibble

6,477 posts

183 months

Saturday 4th April 2020
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Nothing compared to most on here, just a set of key hooks I knocked up from a scrap of oak. Seems to work nicely enough.


Origin Unknown

2,315 posts

171 months

Sunday 5th April 2020
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Work on the cladding for the first of six sides.

Box entry holes 4" w by 5" h (mainly because I have a 4" hole saw"). Offered up on the back side



Hole saw used and then jigsaw for the square bits. Rounding bit to round off the edges



Try it out on the reverse side in case it's not quite as it seems



S'all good, front face



Need a landing pad



This is exactly as I planned it. The holes that were pre-drilled a week ago were obviously subconsciously considered to accommodate the landing pad I hadn't even thought about.



Cut to size



Round off all edges



Mount from the rear



Glue and clamp. Très excitant





Deflection of rain from the box + aesthetics. Dry lined up



Mark out on the back side to pre-drill the 'oles



Glued and screwed. Run the rounding but to soften the edges



A little (ornate but unnecessary) support for the landing pads. Make a hole



Cut




Too small for a hand router to ensure fingers remain. Screw it to a board



Do the thing



Poppy Cat is having a lovely time (carcass dry installed on a Heath Robinson mount for convenience)



Ready to prime and paint.



Counter sunk holes for screwing cladding to the carcass. Will glue and plug



Two coats of primer on the reverse side tonight, final coat tomorrow.

Origin Unknown

2,315 posts

171 months

Sunday 5th April 2020
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I have a very specific profile in mind for the bottom of the cladding. Messed about in PSP2020 for 3 hours because I'm unsure what I'm doing but eventually came up with this profile.



Next step print it, mount of stock and cut out using scroll saw and use a guide for router to use on all 6 sides.

Run out of timber so progress has come to halt.

wolfracesonic

7,156 posts

129 months

Sunday 5th April 2020
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This could well end up being the worlds most elaborate, over built dovecote the world has ever seen, if this lockdown continueslaugh Have you decided what you are going to use for the roof yet? Btw, step away from the dowel jig!

XCP

16,973 posts

230 months

Sunday 5th April 2020
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I hope it's going to be mounted sufficiently high up that it doesn't become a takeaway for the cat!

Origin Unknown

2,315 posts

171 months

Sunday 5th April 2020
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laugh It's excessive to say the least! No more dowelling, too time consuming, even though I have a lot of that spare at the moment.

And yes, it will be nice and high up as the MIL keeps cats!

SeeFive

8,280 posts

235 months

Sunday 5th April 2020
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Origin Unknown said:
laugh It's excessive to say the least! No more dowelling, too time consuming, even though I have a lot of that spare at the moment.

And yes, it will be nice and high up as the MIL keeps cats!
Go the whole hog and get a biscuit jointer. Of course you can justify it with them being so fast to use, the right level of power tool oneupmanship and serious OCD biggrin

More seriously, good stuff and I look forward to seeing more on the build and of course the finished item.

Origin Unknown

2,315 posts

171 months

Sunday 5th April 2020
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A friend at work brought his biscuit cutter in for me a couple of weeks back. Its still on my desk in the locked office.

Must. Not. Buy. One.

^^@Wolfracesonic - still planning to do the roof in lead. I have a 450x2000mm roll here and I have never worked with it so it'll be interesting none-the-less.

wolfracesonic

7,156 posts

129 months

Sunday 5th April 2020
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Origin Unknown said:
A friend at work brought his biscuit cutter in for me a couple of weeks back. Its still on my desk in the locked office.

Must. Not. Buy. One.

^^@Wolfracesonic - still planning to do the roof in lead. I have a 450x2000mm roll here and I have never worked with it so it'll be interesting none-the-less.
When you have the roof boarded and ready to cover, post up some pics, I have 3 volumes of lead sheet technical manuals, I can scan and post up some images from them if you want. Oh, and order yourself some patination oil and copper nails ahead of time, some leadmate sealant might be useful as well.

RSVR101

828 posts

164 months

Monday 6th April 2020
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Flibble said:
Nothing compared to most on here, just a set of key hooks I knocked up from a scrap of oak. Seems to work nicely enough.

I don’t think this got enough attention? Did you do a build thread hehe

4Q

3,404 posts

146 months

Monday 6th April 2020
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RSVR101 said:
Flibble said:
Nothing compared to most on here, just a set of key hooks I knocked up from a scrap of oak. Seems to work nicely enough.

I don’t think this got enough attention? Did you do a build thread hehe
biggrin

gtidriver

3,368 posts

189 months

Monday 6th April 2020
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My wife asked me to knock up a quick coat hook, taadaaahh.

yellowjack

17,108 posts

168 months

Monday 6th April 2020
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I'm suffering from "workshop envy" right now.

I'm not so great at useful DIY projects, but back when my boys were at the playing with toy cars stage, they also had a bunch of toy aeroplanes. But cheap plastic toys break with alarming frequency, and expensive toys are often "too nice to play with properly".

So I used a load of salvaged timber from old pallets and the ply from wooden ammunition boxes to build them a few things to play with on the theme of naval forces...

I built:

HMS Arrow
USS America
A 'generic' Landing Craft

and air forces...

I built:

Boeing P-26 (Peashooter)
Lancaster
Spitfire
Mustang
Messerschmidt 109

...and an incomplete B-17 Flying Fortress that was a tad too ambitious with too many rotating turrets.

All are still around, and for the most part still in one piece. Not so easy to find since we moved house, the bigger stuff (frigate and aircraft carrier are in the garage rafters) but here's a few pictures of what I could find still...


A rather battered P-26. The pilot is a "peg figure" turned from a bit of dowel and he can be taken out, held in by friction alone.


Lancaster.


Wheels roll and propellers spin. (wheels cut from ply, props from a non-rigid clear plastic sheet)


Mid upper turret turns. 'Machine guns' made from empty Biro refills.


Wheels removed for "flight mode". Cheating with Blutak here - friction fit initially, but they got pretty loose with repeated play.


Spitfire Mk.Vc (tropical filter, clipped wings, for desert ops)


Fighters all have removable wheels, P-26 fixed wheels (like the real thing).


Mustang.


Messerschmidt Bf 109F - North Africa desert camo.


Incomplete B-17 - holes prepared for rotating turrets (top turret fitted) and for propeller hubs. It was going to be painted as "Sally-B" but lost my 'workshop' space and it was stuck in a box for years.


Deadly enemies (after a wipe with a damp cloth - apologies for earlier photos of them dusty).


Some are still allowed shelf space in the spare bedroom.

All are hand made, fuselages laminated from plywood, and slotted together with glue and dowels here and there. The only metal parts are a couple of screws holding fighter wheels on, and the only plastic parts are the propellers, cut from a sheet of desktop 'talc' (?) plastic. All painted with old Airfix/Humbrol enamel paints, and varnished (hence the dreadful colour fade on the Spitfire). Markings a mix of hand cut vinyl and hand masked/painted, with the odd Airfix decal repurposed where appropriate. None of them were "garage queens" kept on shelves - they've all been played with by two active boys to a greater or lesser extent. Plenty of touch-up paint on some of them too. Lots of lessons to learn (especially to use a more appropriate paint type!) but also very pleased with my effort, considering all I had was a drill in a workbench to turn things, and a jigsaw to cut the parts out. No router, much of it shaped with needle files and sandpaper. Patterns traced from a collection of aviation books I have, or which I borrowed from the local library. transferred onto old cereal boxes, and then drawn around on scrap/salvage wood. Because I already had the paints, the whole lot was effectively free, the only cost being labour in time/effort.

Given this Corona Virus "lockdown" it might be an idea for me to sort the garage out and maybe finish the B-17 at least?

Origin Unknown

2,315 posts

171 months

Monday 6th April 2020
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Those are absolutely fantastic, great work. I hope playing with toys Dad created will be a memory the kids will treasure. Woodworking is great use of time under this lockdown but it's the materials that are the issue!

P.S I don't have a workshop, it was THE compromise I made to get us into our dream home. I'm currently spread across 2 wooden sheds for bikes, tools and misc, 2 plastic sheds for garden equipment and a 1.5m x 3m outside cupboard built into the house which means pulling the tools out each time and putting them away after each job. Annoying but not the end of the world.

Edited by Origin Unknown on Monday 6th April 20:11

wolfracesonic

7,156 posts

129 months

Monday 6th April 2020
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Brilliant Yellowjack, did you have quick dogfight with the Spitfire and 109 whilst they were out to be photographed?

Origin Unknown

2,315 posts

171 months

Monday 6th April 2020
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Small faffy update

Now that I've decided in the profile fore the bottom edges of the cladding, time to create a template the hand trimmer can follow. I decided I preferred the design above upside down as it's easier to route!

Printed out the design and stuck this onto a a 6mm offcut sheet of ply using a technique I call "Straight whilst walking a bent line"



The scroll saw I have had one of these (not sure what its name is) omnidirectional blades in it that means it will cut in any direction. This means it's more or less impossible to control or be accurate. That tool went back in the shed being called various names.

So do it free hand with the hand trimmer and clean it up after



Now to clean up the edge, unfortunately I don't own a proper drum sander but I do have these little ones.



Nice in a small pillar drill but needs something. Cut out in an offcut slightly over the size of the largest drum



Countersink some bolts to hold it and this makes a nice flat surface to work a piece



Put the collar into the hand trimmer base.



Chop up the template so it runs around the landing pad but gives me something to clamp and not foul the trimmer base



Clamp in place.



The trimmer only holds a little 1/4" bit and much in the same way when I cut worktops, take multiple passes









A little bit of tidying up with sandpaper and it's all good.