1985 Porsche 944

Author
Discussion

Therumbandit

Original Poster:

101 posts

84 months

Sunday 31st May 2020
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looks more like a car now!




Therumbandit

Original Poster:

101 posts

84 months

Sunday 7th June 2020
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Went out to the garage this morning, put the key in the igntion and the car started instantly! which was a suprise as i never usually leave the battery on it due to having most of the interior stripped out! so i took the opportunity to turn the car around so we can at least work under the bonnet in the garage in the rain! i left the 944 running and finally managed to get my 911 next to it for a pic!




as the car was still running i decided to take it for a little drive to the end of my close and back! on passing my neighbors house who has been taking the mick as it doesnt run i beeped the horn! and it cut out instantly so i coasted back to the garage



back into the garage and i fitted the new rear hood props



after sitting for a while the car fired straight up and was happily idling, the rain stopped so we pushed it to the garage door so i could open the car door and climb in easier to back it out... as soon as i got in it cut out again and wouldnt re start! again i let it sit and it will start and idle and turn off and on like there is no issue!

Therumbandit

Original Poster:

101 posts

84 months

Saturday 13th June 2020
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Back at it this morning, thought it could be a fuel pressure issue to tried to test it



made a jumper to rule out the DME relay being the problem despite it being new



put it in instead of the relay and the started the car, it ran fine for a bit but then the fuel pressure spiked and it cut out, so i pulled one of the injector plugs which means they have enough ampage to run open with the higher pressure and it ran on 3, i then removed the damper and cleaned it and re fitted it



after this the car started instantly and ran fine for 30 mins i kept watching the fuel pressure gauge waiting for it to cut out but nothing it sat bang on where it should be! which is typical



however... despite never having an issue before and the fans kicking in when they should all of a sudden it decided to dump water on the drive



it was at this point i decided to give it a rest and fit the new coilpacks and spark plugs to my 911! once i had done this i jacked the 944 up and had a look where the leak is coming from now the water is cold! it appears to be from the oil cooler area, i started the car and it was running rough and a bit rich and eventually cut out and the pressure gauge was showing high! so will try to order a new regulator hopefully for next weekend

Therumbandit

Original Poster:

101 posts

84 months

Wednesday 17th June 2020
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well my oil cooler gasket kits and new oil filter arrived today! so thats a job for this weekend if the weather is nice




I also ordered these to replace the raid (i think) steering wheel that is currently fitted! a totally non essential purchase but nevermind




this is the old one with the cover on and off



Therumbandit

Original Poster:

101 posts

84 months

Saturday 20th June 2020
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Ok so todays first job was to swap the sunroof runner for the new one so it would close tight and be ok if left outside when at the welders! however it turns out i ordered the part for the wrong side... so that job is now off until next weekend probably once i have exchanged parts



next up was to investigate the water leak which was hopefully from the gasket on the oil cooler housing, housing off



which revealed a crack in it! which sure enough water dripped out of when cold and once hot was pouring out





as it was off i decided to use the last of my free primer and UHT paint on the heatshield






Also managed to get the boot lock re fitted and working off the key! now to order yet more parts!

Therumbandit

Original Poster:

101 posts

84 months

Sunday 21st June 2020
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well after unbolting one side of the ARB yesterday to get the oil cooler housing out the bottom i decided to whip it off and give it a little lick of paint today and order new bushes,





cleaned the parts up with a cup brush on the angle grinder to get rid of most of the loose paint and rust, then some primer




whilst waiting for the primer to dry



finally a coat of satin black





also tested the electrics mirrors off the car and the motors in both appear to work! so once the interior is back in fingers crossed i can wire them in and that will be one more thing off the list

Therumbandit

Original Poster:

101 posts

84 months

Saturday 27th June 2020
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long story short i have been spending again! some essential items some just cos i want them! first up the new oil cooler housing and bushes for ARB and some parts for the boot locks arrived yesterday, however todays weather has been rubbish so i havnt had chance to get the car jacked up and have a go at fitting them, while it was in the garage there was room to fit the replacement boot latch and new rubber bush



i was then distracted by my neighbor who was having a new windscreen fitted by auto glass



My recent purchases have been a set of Toyo Proxes sport to replace the cracked and leaking tyres that are on it, A set of Alpine speakers to replace the old ones that i currently have removed from the front and and the rears are missing! and a new headunit! the head unit arrived today and despite the high cost i bought it mainly for the classic look but with up to date features





as there are no connectors on the wiring in the car for the stereo i made a a start by tracing the 8 brown wires back to the individual speakers with the multimeter and then set about crimping them to the plug for the Blaupunkt! i got a bit distracted by another neighbor appearing with his new puppy!




Therumbandit

Original Poster:

101 posts

84 months

Saturday 27th June 2020
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Weather permitting i will get the oil cooler back on tomorrow and the ARB and then it will be going to get chopped about and welded next weekend!!

Therumbandit

Original Poster:

101 posts

84 months

Saturday 27th June 2020
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GC8 said:
that could come in very handy! thanks mate

Therumbandit

Original Poster:

101 posts

84 months

Sunday 28th June 2020
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It is after 35 years of wear and being chopped about by previous owners!

Therumbandit

Original Poster:

101 posts

84 months

Sunday 28th June 2020
quotequote all
Thanks for the positive comments means alot after what has been a bit of a testing day! it does have the two reference sensors and they have both been changed! today we made a start hopefully fixing some issue and getting closer to an MOT! first up was putting the replacement oil cooler housing in with the new gasket etc



Whilst dad was making a start on that i set about removing some scotch blocks from the rear light wiring and re joining them with heatshirnk crimps


once the oil cooler and re painted heatshield were in we refiited the re painted ARB and the new bushes





Before starting the car it was time for a top up of oil water and fuel!



most of the spare/removed parts and tools currently live in the boot so it looks like this



after re fitting everything and checking fluids the battery was put on and the car fired straight up! and it sounds and runs better than it ever has this probably is due to some of the wiring fixes etc that i have been doing! alot of the wires had cracks etc in them, once it was running i decided to re fit the ecu up above the pedals as it has been hanging down for a while whilst we checked things out... it was during this process i felt damp on the carpet near my head, and i discovered a leak probably from the heater matrix, you can see it here near the arm that goes to the heater controls



this put a massive downer on the day for me! and i swore etc, however it was then back to business and the drivers seat and the mirrors were bolted back on/in so it can be towed to the welders next weekend! the drivers seat threw up even more issues to sort and after a little drive up the road and back i realised the speedo isnt working! i feel like every time i take one step forwards i find two more issues! however i captured this picture of it outside my house and i love the way it looks! i cant wait to get in on the road! people think im mad but i prefer it to my 996



my new speakers are due to arrive tomorrow and probably new tyres too before the weekend so this definatly wont be the last post

Therumbandit

Original Poster:

101 posts

84 months

Tuesday 30th June 2020
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Well my new speakers and tyres have arrived! tyres booked in for fitting saturday morning!




Therumbandit

Original Poster:

101 posts

84 months

Saturday 4th July 2020
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Ok today was the day the 944 would make its trip out of the road and off into the big wide world to get some new tyres and then have some rot cut out and some welding done! first job was to empty the car of all the spare parts and bits of trim that are currently removed and get the tyres in it





it was then time to make sure the essential items were prepped for the journey




check the fluids in the car and it started straight up... to cut a long story short this is how it arrived at my friends tyre place



To be continued!!!

Therumbandit

Original Poster:

101 posts

84 months

Saturday 4th July 2020
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i thought it was FPR but its got good fuel pressure, within working range and still runs when its unplugged and its a bit higher, does appear to be running rich tho

Therumbandit

Original Poster:

101 posts

84 months

Saturday 4th July 2020
quotequote all
i have tried un plugging an injector to see if its the fuel pressure being too high causing them not to work and over heating them, fuel pressure regulator seems to be doing its job keeping pressure within the right range! all the injectors are working i have checked

Therumbandit

Original Poster:

101 posts

84 months

Thursday 9th July 2020
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These arrived yesterday! which i am very pleased with,





And it has started to be chopped about










There is plenty more chopping and welding to be done!

Therumbandit

Original Poster:

101 posts

84 months

Thursday 9th July 2020
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Gallons Per Mile said:
Looks like a nice job being done. I'm amazed the sill was as intact as that to be honest!
me too! considering the hole that was in the side of it!

Therumbandit

Original Poster:

101 posts

84 months

Friday 10th July 2020
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just been sent another update on the welding












Therumbandit

Original Poster:

101 posts

84 months

Friday 10th July 2020
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And onto the other side








Therumbandit

Original Poster:

101 posts

84 months

Saturday 11th July 2020
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Decided to do a couple of little bits on the center console while the cars at the welders, first up was to paint the silver bit black





i wasnt happy with the finish so it got sanded back and re painted



Still not 100% happy with it, few marks so will probably end up being done again once i pick up some filler or textured paint



as i had the gauges off i decided to swap some of the connectors to the correct sized ones




Hopefully the car will be back from the welders and i can continue chasing the running problem! and change the heater matrix then get it all back together!!!