3428TM Build Log

3428TM Build Log

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Slow M

Original Poster:

2,799 posts

215 months

Wednesday 4th December 2024
quotequote all
I stopped.

Theoretically, all that's needed is to fill fluids, throw some switches, and hit the starter button.

I've had one day off from working or working on the car since my dog died four months ago. I really started resenting having to work on it. The back pain isn't tolerable and I need to decompress.

Too many niggles still hanging and I didn't get to to a bolt check.

GAjon

3,830 posts

222 months

Wednesday 4th December 2024
quotequote all
Slow M said:
I stopped.

Theoretically, all that's needed is to fill fluids, throw some switches, and hit the starter button.

I've had one day off from working or working on the car since my dog died four months ago. I really started resenting having to work on it. The back pain isn't tolerable and I need to decompress.

Too many niggles still hanging and I didn't get to to a bolt check.
Unfortunately I know that feeling.

On my M rebuild, I stripped a thread fitting the alternator bracket, I snapped, got wound up, threw a sheet over the chassis, walked away, bought a motorhome and didn’t touch the car again for 5 years.

It was only Christopher, my son, who rekindled the rebuild because he wanted to use the car as his wedding car.
He also took the level of the rebuild to a much higher level than I would have, taking on a full rewire.

When I did get back in the saddle, so to speak, it took me 15 minutes to repair the threaded hole that had broke me with a helicoil.

I hope you can get back on it soon, good luck.

Slow M

Original Poster:

2,799 posts

215 months

Wednesday 4th December 2024
quotequote all
GAjon said:
Unfortunately I know that feeling.

On my M rebuild, I stripped a thread fitting the alternator bracket, I snapped, got wound up, threw a sheet over the chassis, walked away, bought a motorhome and didn’t touch the car again for 5 years.

It was only Christopher, my son, who rekindled the rebuild because he wanted to use the car as his wedding car.
He also took the level of the rebuild to a much higher level than I would have, taking on a full rewire.

When I did get back in the saddle, so to speak, it took me 15 minutes to repair the threaded hole that had broke me with a helicoil.

I hope you can get back on it soon, good luck.
Thanks, me too.

Sorry you went through that level of frustration.

Slow M

Original Poster:

2,799 posts

215 months

Sunday 22nd December 2024
quotequote all
Helping the perfect to be the enemy of the good since 1963.

I'll be happy after I swap the hardware for stainless steel flat head socket cap screws.

Really fking hated those billet knobs.

This coordinates with the ebony shift knob I'm planning to use.

catfishdb

244 posts

178 months

Sunday 22nd December 2024
quotequote all
Now you're confusing me a wee bit.

The lower one is your new window winder with the dark knob to replace the turned billet bit. (that you don't like....agreed)
What is the that handle at the top of the image?

My M came with plasticky window winders so I picked up a set of E-type winders as replacements. : )

Glad you are back clap

Arthur

GTRene

18,081 posts

233 months

Sunday 22nd December 2024
quotequote all
catfishdb said:
Now you're confusing me a wee bit.

The lower one is your new window winder with the dark knob to replace the turned billet bit. (that you don't like....agreed)
What is the that handle at the top of the image?

My M came with plasticky window winders so I picked up a set of E-type winders as replacements. : )

Glad you are back clap

Arthur
I was wondering that myself, I thought no holes etc, strange thing...

but then I looked longer and its the same-ish before all the holes came in, its not ready, so you could make such yourself if your a steady driller hehe

Slow M

Original Poster:

2,799 posts

215 months

Monday 23rd December 2024
quotequote all
GTRene said:
catfishdb said:
Now you're confusing me a wee bit.

The lower one is your new window winder with the dark knob to replace the turned billet bit. (that you don't like....agreed)
What is the that handle at the top of the image?

My M came with plasticky window winders so I picked up a set of E-type winders as replacements. : )

Glad you are back clap

Arthur
I was wondering that myself, I thought no holes etc, strange thing...

but then I looked longer and its the same-ish before all the holes came in, its not ready, so you could make such yourself if your a steady driller hehe

Yes Rene, you're right. The one in the background was in mid-process.


I'm finally happy with them.

Arthur, I probably won't be back to working on the rest of the car for another few weeks. Too much to catch up on in the rest of my life.

Happy holidays, everybody.
Wishing you all a wonderful '25!
B

GTRene

18,081 posts

233 months

Monday 23rd December 2024
quotequote all
looking good thumbup

Astacus

3,519 posts

243 months

Monday 23rd December 2024
quotequote all
Merry Christmas Bernard. Looking forward to seeing this moving forward in the new year. I know exactly what you mean. I have ground to a halt several times. I am in another lull right now but hoping the new year brings more get up and go!

Slow M

Original Poster:

2,799 posts

215 months

Tuesday 24th December 2024
quotequote all
Well, this 3D scanner arrived. It's mind boggling to me that I bought it for under $300. It's also surprising how small this unit actually is. The plan is to use this for designing and making the air box for the intake, copying the rear fender flare right to left, and the same with the front fender, once it's made.

Edited by Slow M on Tuesday 24th December 19:54

Slow M

Original Poster:

2,799 posts

215 months

Monday 6th January
quotequote all




Engine pre-oiler pump to chassis bracket. That took me almost the entire weekend and way too much poor posture.

I'm slow as fk.

Deserves lightening holes, but I'm beat and this is supposed to be fun.

But I'm happy with the way it turned out. I was trying to keep the 3" pump body as close to the 1 1/2" chassis tube as possible, in a way that you'd plausibly see on a '70s car.

GAjon

3,830 posts

222 months

Monday 6th January
quotequote all
It’s all forward motion Bernard, and there’s only you Keeping this forum section alive!

Definite on the speed holes!

Slow M

Original Poster:

2,799 posts

215 months

Monday 6th January
quotequote all
GAjon said:
It’s all forward motion Bernard, and there’s only you Keeping this forum section alive!
thumbup

GAjon said:
Definite on the speed holes!
thumbup

GeneralBanter

1,106 posts

24 months

Wednesday 8th January
quotequote all
GAjon said:
On my M rebuild, I stripped a thread fitting the alternator bracket, I snapped, got wound up, threw a sheet over the chassis, walked away,
I had very similar on the vixen at the stage after rebuilding the engine, fitting the type 9 and getting the clutch set right and all ready for a weekend finishing and first start after a 4 month rebuild. Wound in the alternator lower bracket bolt and it went in at a very slight angle and started to bind but I stupidly carried on then there was a clunk and a chunk of the lower crankcase came off. Turned out a predecessor must have got the bolt stuck and tried unsuccessfully to drill it out so my bolt was following the skew untapped drill hole and the expansion was too much for the casting.
After a day tempted to take a sledgehammer to the car and trying not to rise to my wife’s view ‘it’s all part of life’s rich tapestry’ I just had to suck it up and get on with it.
A very old school steam engineer locally saved the block with intricate skew bolt stitching and a month later I was back to exactly where I had been.

Edit: I could never get that engine to run right on a twin choke despite going through it multiple times so swapped it for a rebuilt unit that had only done 150 miles in 10 years. Turned out that second engine had been ‘helpfully’ fired up once a week by a fastidious owner but I discovered after fitting that the 500 cold starts and almost no running had wrecked the bearings and bores so no oil pressure and a lot of smoke. That came straight out and in went an ex Westfield GT but only after a 1700 bore, rinky-dink bits and twin 40’s.
So counting the original its on its 4th engine in 4 years.

‘Life’s rich tapestry’ ffs.


Edited by GeneralBanter on Wednesday 8th January 08:28

Slow M

Original Poster:

2,799 posts

215 months

Sunday 12th January
quotequote all
GeneralBanter said:
GAjon said:
On my M rebuild, I stripped a thread fitting the alternator bracket, I snapped, got wound up, threw a sheet over the chassis, walked away,
I had very similar on the vixen at the stage after rebuilding the engine, fitting the type 9 and getting the clutch set right and all ready for a weekend finishing and first start after a 4 month rebuild. Wound in the alternator lower bracket bolt and it went in at a very slight angle and started to bind but I stupidly carried on then there was a clunk and a chunk of the lower crankcase came off. Turned out a predecessor must have got the bolt stuck and tried unsuccessfully to drill it out so my bolt was following the skew untapped drill hole and the expansion was too much for the casting.
After a day tempted to take a sledgehammer to the car and trying not to rise to my wife’s view ‘it’s all part of life’s rich tapestry’ I just had to suck it up and get on with it.
A very old school steam engineer locally saved the block with intricate skew bolt stitching and a month later I was back to exactly where I had been.

Edit: I could never get that engine to run right on a twin choke despite going through it multiple times so swapped it for a rebuilt unit that had only done 150 miles in 10 years. Turned out that second engine had been ‘helpfully’ fired up once a week by a fastidious owner but I discovered after fitting that the 500 cold starts and almost no running had wrecked the bearings and bores so no oil pressure and a lot of smoke. That came straight out and in went an ex Westfield GT but only after a 1700 bore, rinky-dink bits and twin 40’s.
So counting the original its on its 4th engine in 4 years.

‘Life’s rich tapestry’ ffs.


Edited by GeneralBanter on Wednesday 8th January 08:28
I have a snippet stuck in my head, from an SAE paper that was published around '90, that stated that upwards of 80% of engine wear occurred within the first minute and a half of start up.

That, specifically, is my reason for the pre-oiler.

Slow M

Original Poster:

2,799 posts

215 months

Tuesday
quotequote all
John, thanks for the shove. (cough, taskmaster, cough cough)

TwinKam

3,192 posts

104 months

Tuesday
quotequote all
Much faster now! thumbup

GAjon

3,830 posts

222 months

Tuesday
quotequote all
Now, that’s what you call ‘Speedholes’ !

Looking good!



( Now. Get back to work!)

Edited by GAjon on Tuesday 14th January 19:25

catfishdb

244 posts

178 months

Wednesday
quotequote all
Impressive bit of work all by hand from what i can tell.

Well done! bow

One bit of many bits to follow..........and following with interest.

Arthur

Slow M

Original Poster:

2,799 posts

215 months

Wednesday
quotequote all
Thanks, you guys. It's enjoyable to let my obsessive behavior take the lead, every now and again.

I'm 50/50 on whether or not to nickel plated it. I was reading up on, and watching some videos about the electroless plating compounds that are available. Seems like there aren't too many complaints.

At some point in the near future, I'll have to re-plate the suspension arms. My car came with 7 that were nickel plated and one painted black. John Wadman said that he didn't remember ever replacing one. TVR. Anyway, I've always loved this little detail about TVRs of the era. There were many similarities between them and formula cars.

Does anybody else's M also have the nickel plated suspension arms?

B